We manufacture Control panels for customized monolayer blown film lines to suit a broad spectrum of resins, applications and output levels. Our panels are designed for advanced features like grooved feed section, barrier screw, gravimetric blending/dosing system, Liquid PIB dosing system, manual as well as pneumatic screen changer, oscillating haul-off, internal bubble cooling, automatic bubble cage, online thickness monitoring and control and surface winders with taper tension control. Applications include PE general purpose films, HDPE pick-up bags, shade-net film, PE lamination films, HD twist wrap films, stretch and cling films, shrink films, anti-rust films and paper like films.

• Control for VFD:
  Main Extruder, Air ring blower, Nip & Winders
• Die Oscillator:
  Special control of Die Oscillator by feedback from proximity switches & limit switches
• Cold Start Interlock:
  Die rotation can start only after achieving set temperature of rotating head heating zones.
• Synchronization & Interlocks:
  Programmed Synchronization & interlocks between VFDs
• Indication:
  Feed Zone Indication

Control Panel will be customized according to the requirement of the Customer.

We have manufactured Control Panels for more than 400 PP Thermoforming machines; installed in 40+ locations all over the world. Owing to our vast domain expertise, we offer a Control panel with Specially designed Infeed drive system & Highly robust SSRs. This unit is assembled as per the set industry norms from quality tested components under the guidance of experienced professionals. To meet the international standards, our Control Panel Unit is stringently tested on various parameters.

• Fabrication : Powder coated GI sheet
• Main Motor Control : SDL control with Hour meter function, Remote EStop, Low air pressure switch actuation with indication
• Servo based Plug assist Control : Plug assist through servo motor & sequential logic
• Servo based Infeed & Sheet Transport : Infeed operation through servo motor & sequential logic
• Stroke per minute setting : Use Inc/Dec control on PLC to drive an AC synchro. motor; which inturn drives sheet transport chain servo motor
• SSR based Heater outputs: Highly rugged SSR based outputs
• Heater Frw/Rev Control : Heater tray can be moved forward using a selector switch
• Sag sensing photocell unit : Photocell unit (Transmitter & Receiver) with relay switching on when the light beam is obstructed
• Auto/Manual Mode for Unwinder : Photocell unit can be bypassed to start in manual mode
• Color-coded Wiring : Color-coded CE standard Wiring across the panel to ensure safety and ease of use
• Thermal Design for Cooling : Air flow path including ducts & fans are properly designed to ensure heat removal from panel
• Switch gear Make : Main SFU -C&S, Contactor-Telemechanic France, MCB-C&S, Pushbuttons-Technic, Mains VAF meter-Rishab Make, HRC Fuses-C&S , Connectors – Connectwell

We offer control panels for Drip Irrigation pipe plant for round & flat dripper with servo driven dripper insertion mechanism. Our panels feature advanced features like high speed servo controlled haul-off unit and high speed fully automatic turret control. We have integrated industry leading solutions in Drip Irrigation technology like Mopline Israel into our panel.

• Servo Driven Dripper Insertion MechanismInsertion unit for dripper is servo based
• Solid State Relay based Heating
  Highly rugged SSR based heater outputs
• Synchronization & Interlocks
  Programmed Synchronization & interlocks between VFDs
• Indication
  Melt pressure & Temperature Indication ; Feed Zone Indication ; Tower Light For Alarms & Length counting
• Caterpillar Remote
  Caterpillar Servo control, Filter, MPM Indication, Encoder Output, Increment/Decrement speed
• Coiler (Winder) Remote:
  Automatic length counter and splicing control

Control Panel will be customized according to the requirement of the Customer.

We offer Controls for wide range of pipe plants for flexible and rigid pipes. Our panels are designed for advanced features like Multi track haul-off, independent AC servo motor and drive for optimum pulling force , multi drive extrusion system and Touch Screen based control. Applications include irrigation pipe, PVC/HDPE Pipes for drainage, conduit /ducting , plumbing pipe , industrial pipe, casing pipe and much more.

• Cabinet with PLC : Available in Touch Screen version with full customization possibility and recipes management.
• Multi Drive Extruders : The machines are driven by standard 3-phase asynchronous motors which are powered by a single variable frequency converter.Synchronization of 4 motors to ensure high energy efficiency
• Control for VFD : Main Extruder, Lubrication Motor Blower, Timer Doser,Extra Doser
• Synchronization & Interlocks : Programmed Synchronization & interlocks between VFDs
• Indication : Melt pressure &Temperature Indication

Control Panel will be customized according to the requirement of the Customer.

We can provide customizable Mains Distribution Panels with automatic power factor control centre, Based on your factory or establishments requirements.With the help of our Control boards you can easily control the working of the entire plant or industry from one single position, identifying defective areas easily.

• Available ratings of upto 4000A
• Highly secured & tight power connections
• Set of MCBs for lighting outputs
• Individually equipped outgoing sections with fixed or removable protective devices up to 1200A
• Option for switch-fuse strips, fuse rails and fuse switch-disconnectors
• Instrumentation and metering options available
  • Wall mounting or floor standing
  • Panels for front access or front/rear access construction
  • Top and bottom cable entry option
  • Ingress Protection IP 31 to IP 55
  • Customization according to client requirements
  • Power Factor Control Up to 800 kVAr
  • Uses standard size capacitor banks and Power Factor Controller up to 32 steps
• Capacitor with inrush current control using Line chokes and capacitor duty contactors (or SSRs):Coupled to the Main Distribution Board or Located strategically at distribution points

We have manufactured 100+ panels for sheet lines in varied configurations to suit customer’s needs ; right from single layer to five layer for processing polymers like PS,PP,PE and PET.
Our panels are designed for advanced features like independently driven Vertical/Inclined Stacker Unit, Motorized/Hydraulic gap adjustment for stacker roll , Melt pump for better pressure control for consistent thickness , Automation through PLC with touch screen , Specially Designed Winding System, Online Trim Recycling.

Applications include Cups & lids for Dairy Products, Yoghurt, Milk & Ice Creams, Drinking cups / glasses , Containers for fruit, vegetables & sweet packing , Meal trays for microwave ovens , Flower Pots, transportation trays & Agricultural Products.

• Control for VFD : Main Extruder, Pilot Extruder, Crammer Auger, Stacker Rolls
• Thickness measurement & Control : PLC based sheet thickness measurement and control
• Synchronization & Interlocks : Programmed Synchronization between VFDs
• Melt Pump Control : Precise control of melt pump output using Melt transducer and PLC
• Indication : Melt pressure & Temperature Indication; Chill Roll Indication
• Winder Remote Panel : VFDs for Nip & Winders, Length Counters, Taper Tension Control, Auto splicing control. Pneumatic operating remote panel also available

We have a vast experience of 20+ years for manufacturing control panels for Three Layer Blown Film ; Five Layer Blown Film ; Seven Layer Blown Film etc. We have incorporated state-of-the-art controls from industry leading international companies like Plast Control Gmbh, Doteco , Hosokawa-Alpine , Maag , PSG etc in the past. Our panels are designed for advanced automation features like integrated gsm control, gravimetric blending and dosing, contact/non-contact type IBC system with pneumatic/digital correction, automatic thickness control, fully automatic center-gap-surface winder and integrated process control.
Multi layer extrusion blown film lines produce variety of films like lamination grade films, liquid packaging films, ultra high barrier films, high dart FFS resin sacks films, meat and cereal packaging films, oil packaging films, pharma and medical grade films, pallet hooding shrink/stretch films, green house films, silage and mulch films, geomembrane and chemical / soap packaging films.

• Control for VFD
  Main Extruder, Secondary Extruder , Tertiary Extruder ,Internal & External Air ring drive
• Oscillating haul-off
  Special control of Rotating haul-off by feedback from proximity switches & limit switches
• Synchronization & Interlocks
  Programmed Synchronization & interlocks between VFDs
• Indication
  Melt pressure & Temperature Indication ; Feed Zone Indication
• Winder remote
  VFDs for Nip & Winders ; Length Counters, Taper Tension Control , Auto splicing control. Separate Pneumatic remote housing & operating is available if required

It simplifies operation, control and adjustment of the operating parameters. This guarantees optimum protection and operation of the gear pump and screen changer. Process and operational reliability of the entire system is increased.

• Cost-effective control system with integrated shut down and interlock function
• Error detection via error messages
• Simple system integration
• Simple and clear operation of the line-start and stop procedures
• Increased productivity, by saving procedures in parameter lists
• Rapid and precise control of pelletizer and pump speed, depending on application
• Integrated temperature control of system components
• Quick error detection by plain text messages
• Convenient and safe operation via keypad
• Inlet pressure control integrated
• Automatic run-up to initial start speed

We manufacture Control panels for Sheet Extrusion Lines for Physically foamed polymer products (gas: CO2 or LPG). Our panels are designed for advanced features like high pressure gas injection pump, volumetric / gravimetric dosing unit, melt pressure transducers, hydraulic continuous screen changer with microprocessor based circular water temperature controller units, static charge eliminators, automatic turret winder etc. based on end application. Medium density expanded PE sheets are extensively used for bottle cap liners and low density expended PE film in general packaging and mattresses

• Pressurized Control Panel
  Design of pressurized control panel to reduce chances of explosion
• Solid State Switching for Safety
  All switching used is Solid State Relay based so as to eliminate sparks associated with contactors in explosive environment
• Control for VFDs
  Main Extruder, Secondary Extruder, Internal & External Air ring, Gas injection pump
• Synchronization & Interlocks
  Programmed Synchronization & interlocks between VFDs
• Indication
  Melt pressure & Temperature Indication ; Feed Zone Indication
• Take Off Remote
  Control panel controlled with HMI Interface

• Application : Packing Granule / Powder / Food items
• Electric Control : By PLC with touch screen HMI.
• Temp Control : Digital PID Temperature Controller
• Weight Control : Load cell controlled
• Paper Pulling : By Pulling belts & Pneumatic Pressure.
• Feeding System : Linear vibrator for feeding material.
• Capacity : Customizable, as per requirement
• Pouch Length : Customizable, as per requirement
• Pouch Width : Customizable, as per requirement
• Film Width : Customizable, as per requirement
• Film Material : Laminated Heat sealable
• Pouches Per minute: Customizable, as per requirement
• Sealing Type : All Type
• Power Consumption : Customizable, as per requirement
• Filling Accuracy : upto +/-1%

We are one of the few manufacturers in India supplying panels for PP Nonwoven Fabric extrusion; for machines with wide range of production capacity and wide range of fabric weight range (gsm).
Our panels are designed for advanced features like calculation logic for gsm , automatic screen changer, melt pump control, filament cooling , filament stretching, web forming, vacuum furnace / calciner, ultrasonic cleaner, touch screen etc

Applications include disposable napkins, wipes, suit cover, agriculture film, shopping bags, hygienic product like mask, medical coat, disposable shoes etc.

• Control for VFD
  Main Extruder, RP Extruder , Vol. Dosing, Melt Pump, Suction & Filament Blower, Forming Nip & Conveyor,Calendar, Cooling Roll
• GSM Monitoring System
  Continuous display & monitoring of the current GSM value of the output
• Synchronization & Interlocks
  Programmed Synchronization between multiple groups of VFDs
• Indication
  Melt pressure & Temperature Indication ; Feed Zone Indication
• Winder remote
  VFD for Winder ; Length Counters, Taper Tension Control , Auto splicing control , Web Aligner
• Slitter Rewinder Machine control
  We also provide controls for Slitter Rewinder Machine for Nonwoven fabrics