The basic design is made from the point of view of machine-operator and is user friendly. The print view and inspection is made easy by providing peculiar view angle for that purpose. Oil-dipped Helical Spur gear box for the transmission makes the machine run smoothly and silently. The air circulation through silent blowers makes the efficiency of the print drying faster and with less pressure on the substrate, reduced noise, and less electrical power.

The initial tasks like loading of cylinders, loading of rolls, register synchronization are made easy. Once printed cylinders can be reloaded and printed with out going through much of the register synchronization tasks and avoids wastage of substrate.  

Distributed Control Panel : In normal machines the electrical controls of different drives are placed on a control panel which is separated from the machine and placed and the back of the operator side. The Rotogravure Printing Machine are very long in size, the operator has to come to the control panel for every operation of the control like on /off drives to boost up its power and down and the likewise operations. Similarly on emergency the operator has to run to the control panel to take immediate action. In Hyden Machine, the control panel is distributed through each printing unit and winding station. Almost all operations can be done from any control panel because clone switches are given for almost all operations. The operator can do any operation from any point where the operator is standing just by a stretch of hand.

The built-in distributed control panels are extremely comfortable for the operators. Almost all the basic operations on run-time can be done from any of the panel attached to each printing units. The operator can on / off any drive like winding drive, main-drive, dryer-air-circulators, lights etc., increase / decrease the winding torque, speed of main-drive etc., adjust web alignment etc., from any control panel. Power distribution is from very safe buss-bars supported by high quality MCB and circuit terminators. The electrical equipment like dimmer state, rectifiers etc. are isolated from machine and are enclosed in separate cabin placed suitably away from operation side. Necessary pilot lamps are provided so that the status of the machine and switches can be ascertained at any point of time.

Optional Accessories : 

Web Tension Controller : Micro processor controlled Web Tension Controller is typical attachment for accurate maintenance of print registration. Irrespective of the feed roll size the tension of the web will be maintained uniformly through out printing session using electronic tension sensors. Micro computer based electronic system assure the accuracy of the operation.

Web Aligner : The attachment can be mounted at the feed section and/or at the winding section. If attached at the feed section, it will assure the ahgnment of the feed rolls even if the feed roll is slipped or is not properly wound for use in printing machines. One edge of the feed film is sensed by air sensors (pneumatically) or by electronic light sensors and the feed roll is aligned and adjusted to the main web line. If it is fitted to the winding section, it will assure the perfect wound rolls in the out put, even if the feed rolls are defective in winding, or if some operational mistake occurred so that it may vitiates the proper winding. It will help the subsequent use of the printed rolls in automatic packing machines.

Micro processor Controlled Automatic Register Controls are available as optional accessory. This eliminates the viewing error at high speed printing and assures the accurate register of all colours resulting very high quality print out put.

Slitting Attachment : To slit feed roll or printed roll into smaller rolls. Can be attach to the winding station of the printing machine.

Lamination attachment : To laminate two or three layers of film, foil or paper together using suitable adhesive. For coating adhesive the printing unit is used and separate nipping and queering attachments are made into the machine to make the operation possible. This reduces the factory space and cost considerably if separate machines are provided for printing and lamination.

Split ability of the machine : Hyden printing machine can be split into two to act as two separate printing machines. Thus on a six colours printing machine we can do either a single colour and a five colour job simultaneously OR a two colour and four colour job OR two three colour jobs simultaneously. The splitting operation is made very simple and requires only few minutes to make the machine ready for doing two print jobs and viz.
This enable the machine to give double output.

Universal Reversibility : The machine is universally reversible to print on both side of the printing format. To print on Poly film tubes to make poly bags both side printing is necessary. The available printing units can be separated in any configuration to reverse for the other side printing. The adjustments to reverse the machine convenient to print on both sides is well designed so that the operation will take only very little time.

Different attachment can be mounted on Hyden Printing Machine for specific purposes. These attachments reduce the cost if separate machines are provided for that purposes.

General specifications :

EXTRA ATTACHMENTS NOT INCLUDED IN COST :
1. Required floor length - 15 Meters for convenient operation
2. Machine Height - 2.5 Meters
3. Machine Width - 2.5 Meters

GRAVURE PRINTING UNIT
FOR INLINE PRINTING ON EXTRUDER

This is a Gravure printing unit without drive. This was specially made for in line printing of pepsi tube & statutory text on carrier bags. This Gravure unit is placed after the treatment unit & just before the rewinding unit. This is the only process to print sharp & quality text on the web, as compared to Flexo printing. In long runs it is found to be very economical also. In line printing to the Extrusion avoid an extra process of printing. This avoids the extra cost of printing machine with good tension controlled rewinders. As the latest bag making machines accepts the 24” to 30” diameter rolls.

This unit is Machined & Fabricated from 15 mm MS Plate. Heavy construction made, vibration less to suit 40 m/min printing speed.

Idlers of Aluminum seamless pipe by machining. Dynamically balanced.

Impression / pressure Rubber roll is pneumatically operated and controlled.

Printing unit is designed for hollow print cylinders. Special bearing housings ensure quick and easy changeovers .

Printing cylinder sizes of prescribed length & Dia. 125mm to 175mm. Can be fitted on the unit.

Doctor blade unit can be adjusted in 4-way positions i.e. Vertical, Horizontal, Skewing & angular adjustments to cover the full range of print cylinder circumference. Doctor blade movement connected through gears box for to and fro motion.

Ink tray adjustable to different heights to cover the full range of print cylinder circumference. All units provided with splashguards
Total power required 250watts .

DIMENTIONS: L 20” X W 18” X H 24”

HYDEN manufactures a wide range of standard coating & laminating machinery and equipments We are specialists in the design & building of laminating machinery for many products and we have a standard range of laminating machines that have been designed variety of products. If we don't have a standard laminating machine that will suit your product, we can design a laminator that will suit your product and your budget. Our laminating machines are designed to laminate most of the materials and we have a built a wide range of machines over the last 20 years. We have a range of foam laminating machines that is designed specifically for foam and other difficult to laminate materials. If you require a laminator for any product at all, please contact us, we may be able to help.

• Solvent base
• Water base
• Dry lamination
• Pressure Sensitive
• Foam lamination
• Hot melt

Packaging ::
The production of packaging and film to film laminates is a major market and we have made a considerable number of machines to suit the requirements of the many Companies in this area, we can offer not only good machinery but years of experience as well as technical know how.

Special Design ::
We are happy to discuss with you the design and build of special purpose laminating machinery that will be specifically designed for your own products. We offer a confidential service using the latest in CAD tools and our own extensive in house knowledge.

Kindly visit our below videos:

For Reverse roll coating: http://www.youtube.com/watch?v=qep3IaWoASg

For Gravure coating: http://www.youtube.com/watch?v=lMISnd55ZoY

HYDEN Pilot Coating Machine is a small modular machine, which allows to use different coating systems (Meyer-bar, knife over roll, air knife, hot-melt slot die applicator) and consequently to reproduce many production technologies according to different substrates to use, products to apply and final items to make.

It Includes :

Single unwinding unit, with mechanical brakes and manual alignment set-up, by means of a pneumatic expansion shaft.
Meyer-bar, with coat width control edges and possibility to vary the feeding roll contact angle by changing film feeding roll position.
Alternatively you can install a knife-over-roll coating module, for substrates requiring high viscosities. This unit has a precise micrometric control of thickness and two side nylon edges to control the coating width.
Alternatively we can supply an air-knife coating unit, suitable for high speed coating.
2 meter long drying oven, electrically heated, with two independent heat regulations; materials lay on free turning steel rolls.
Driving and laminating unit, including a calendar with driving chrome treated cylinder and a free silicone rubber coated cylinder.
Additional unwinding unit, similar to 1. for liners or second substrate feeding.
Blade slitting unit, suitable for cutting 300 mm rolls down to lower widths.
A two frictioned driving shafts rewinder, allowing the rewinding tension adjustment of coated materials and their collection on both shafts, with two special rolls eliminating surface irregularities.

We can supply also a hot-melt coating device, based on a slot die applicator, gravure coating or reverse roll coating for the application of hot melt adhesives.

eventually combined with the application of water/solvent release agents.

We can supply also a flexo / gravure - printing unit for multi colours printing. 

We can easily make custom modifications to the standard model.

Sheet Fed Hot Melt Coating

The use of hot melt as a bonding adhesive in the industry has been transformed over the past few years and is gradually replacing conventional solvent or water-based systems and flame lamination. Hot melts as bonding adhesives are based on polymers or their compounds, which are formulated to the specific requirement of the application, e.g. melting temperature, initial tack, curing time and crystallization.

The absence of solvents, volatile parts and water, offers an environmentally friendly operating process, and since no additional heating energy is required to evaporate water or solvent and the curing takes place by ambient air temperature or by the humidity of the ambient air, no drying or curing ovens are necessary.

Gravure coating is an old technique whose versatility has been increased by recent technology developments. The gravure coating process relies on an engraved roller running in a coating bath, which fills the engraved dots or lines of the roller with the coating material. The excess coating on the roller is wiped off by the Doctor Blade and the coating is then deposited onto the substrate as it passes between the Engraved roller and a Pressure Roller. This feature is use of conventional gravure. This results in stable bead, which when combined with lamination application gives very good quality and a constant coating weight. A typical configuration is shown in the diagram above.

The gravure coating head consists of a gravure roller and a doctor blade system where the hotmelt adhesive is placed. Both parts are circuit oil heated for an excellent temperature distribution. The gravure of the roller exactly determines the desired uniform add-on and the pattern on the substrate. This is required for minimum coating weights, good bonding strength and soft touch.

Hotmelt adhesives for HYDEN lines are usually melted off-line, in special melting units. For the thermoplastic adhesives an extruder or a tank melter is necessary.

The rotogravure system is the best acceptable coating method, and a must for breathable membranes. Manufacturers of foam/textile laminates for automotive interiors have also recently started using the rotogravure as the best alternative to flame lamination. A tremendous choice of gravures allows an optimal selection of coating patterns and weights. The coating patterns range from regular geometric patterns to random dots and nets and other optical effects.
 

HOT MELT COATING MACHINE : ROLL TO ROLL

The use of hot melt as a bonding adhesive in the industry has been transformed over the past few years and is gradually replacing conventional solvent or water-based systems and flame lamination.

HYDEN is one of the leading designers and builder of a wide range of HOT MELT COATING machines with all the options mentioned below. We offer coating machines which are fully featured, efficient and affordable. Accurate & precision coating is assured. Our machines are high quality and are designed specifically for use in the flexible packaging and other related industries.

HOT MELT COATING MACHINE by HYDEN was developed in 2006 & exhibited in IIASE'07 exhibition at Nehru Center, Bombay.

The hot melt coating machine mainly consists of Four important parts:

Pre Melting Unit:

The Hot melt adhesive is available in solid form. For coating a thin layer on the web it is required in liquid form. The Premelter, melts the adequate quantity required for coating.

Hot Melt Hose:

The gravure coating process relies on an engraved roller running in a coating bath, which fills the engraved dots or lines of the roller with the coating material. The excess coating on the roller is wiped off by the Doctor Blade and the coating is then deposited onto the substrate as it passes between the Engraved roller and a Pressure Roller.

Coating Head:

Coating Head: This unit can be various types

1.Reverse Roll

2.Gravure Roll

3.Slot Die / T die

Unwind -Rewind unit:

This is a unwind brake & winding tension combination to get constant speed & constant tension winding.

Print Registration Punching Machine

http://www.youtube.com/watch?v=6nAD9K5IZvs

The label punching machine is an automatic die cutter of labels and shapes. It is suited for producing different labels, stickers, trademarks etc in all shapes and sizes. Up and down movement of the columns is controlled by pneumatic system. The label puncher is an ideal post-press machine with advantages of high precision, time and labour saving and easy handling for roll to roll process.

TECHNICAL DETAILS OF PRINT REGISTRATION PUNCHING MACHINE:
Speed 60 punch/min
Maximum web width 300 mm.
Maximum Punching Area 200 mm X 200 mm.
Minimum Punching area 20 x 30 mm
Floor space 2500 x 700mm

Sheeting Machine

Watch the Youtube : http://www.youtube.com/watch?v=zK1BVkGjk6c

MODEL:
22" Model - Medium Size
32" Model- Jumbo Size
MACHINE FEATURES:
1. UNWIND STATION WITH PNEUMATIC BRAKE.
2. KNIFE FOR SPEEDY CUTTING.
3.PRINTED AND UNPRINTED ACCURATE LABEL MAKING.
4. ACCURACY OF +/- O.2mm IN PLAIN MODE CUTTING.

Print Registration:

Hyden offers high performance Print Registration machines at affordable prices. Get high precision and easy handling Print Registration machines from www.hydenplastics.com

Our Print Registration Punching Machines are very useful for any of your needs.

[PVC Gluing Machine]

Model GL-5

Model GL-3

Model GL-1

This machine was developed in India by HYDEN in 1996 It was then displayed in PLASTINDIA exhibition. This is used for converting reverse printed PVC sheet into PVC label sleeve. It uses cold adhesive available locally.

The latest development in this machine is to coat a hot melt on printed side of heat shrinkable PVC, to restrict label from rotation on the container.
 

Features ::
EASY START STOP ACTION.
AUTO GLUE FILLING SYSTEM.
CONTROLLED TENSION WINDING.
CONTROLLED DISPENSING OF GLUE.

GLUING SPEED : 60 to 80m/min.
THICKNESS OF PVC: 12 to 150 micron.
MAX. UNWIND SIZE: 600 mm
MAX. REWIND DIA. : 450 mm

 
[Hot melt dispenser for PVC, PET, OPS Shrink Label for Anti-Slip]
 
This hot melt glue will stick strong on any kind of bottle surface during heat shrink for the PVC, PET, OPS shrink label in process.
 Type of Adhesive used is with:

Base :Ethylene Vinyl Acetate Copolymer
Colour : Brownish Yellow
Viscosity : 275-600 cP at 150 degree C,
Softening Point : 65-75 degree C,
3.5 Density : 0.99 + 0.03 g/cm3 at 30 degree C

Applicator Device
This applicator device can be installed in any shrink label center/seaming machine. The glue will be applied on the back side surface of the shrink label approximately thickness 10~15 micron before process center sealing.

Label size length is 100 mm, special hot melt glue line width is 10 mm.
Suppose price of special hot melt glue is Rs.300/Kg.Cost =0.4 p. per glue line.

 
[Perforation Blade]
  We supply perforation blade for PVC shrink Label & Cap seals:
From 1mm(sharp) x 1mm (blank) ~ 5mm (sharp) x 0.5 mm (blank).
 
[Round type perforation blade]
 
We supply round type perforation blade for PVC Shrink Label & Cap seals. Round type perforation from
1 mm (sharp) x 1 mm (blank) ~ 5 mm (sharp) x 0.5 mm (blank).
O.D.75 mm x I.D.19 mm x T = 6 mm.
 
[Cotton Mat]
 
The Cotton Mat material is taken from the sheep and this special wool mat is for PVC shrink center seal liquid gluing purpose and will improve quality sealing, increasing yield, more efficiency. Please don't use any type of cotton for processing your center seal work !

All information written, regarding our products & their applications is given in good faith and based upon tests & trails made by us. These are Results of our research work and practical experience. Even though we guarantee the constant quality of our products, we cannot be responsible for the result obtained in their use since the conditions of use and working methods are beyond our control.

If you want to try our products and free technical support please kindly contact us. It's never late to try!

[Label Cutting Machine]
Kindly visit our below videos:

For Label Cutting Machine:
http://www.youtube.com/watch?v=BLrvWzAtIs8

For Label Printing Slitting & Cutting Machine:
http://www.youtube.com/watch?v=K8f6Rd6_9Yc

About Our Cut to Length, Point Cutting, Label Cutting Machines:

Hyden is engaged in supplying and exporting of Cut to Length, Point Cutting and Label Cutting machines. Get highly efficient machines for Label Cutting, Cut to Length and Point Cutting from Hyden Plastics at best price. These machines are running successfully all over India which are exported world wide for packing various products.

This is a servo driven machine with micro-controller, 100% Noise immunity, On-field programmable (ICSP), PC interface throught USB port ( option), 7 digital inputs + 8 digital outputs + 2 analog outputs (0-10), Customaries keys (option), SMPS based power supply for Easy operation, Excellent performance, Variety control modes, High resolution and precision, Wide range of speeds, current & Position loop.

Features :
• Unwind with Pneumatic Brakes.
• Pneumatic knife for speedy cutting.
• Perforation is adjustable by pressure of pneumatic.
• Printed & unprinted accurate label making.
• Maximum Label Size: 300 mm X 300 mrn
• Max. Speed: 335 PPM depending on size
• Motor Load: 0.5 Hp

Model no. GLB-0315

PVC Box Gluing Machine:

PVC and PET Folded Boxes Gluing Machine forms a production line for making transparent plastic box with this machine.

Characteristics ::
PVC, PET, PP box folding and gluing machine adopts stepless frequency conversion control system and stable conveyer belt.

Designed for PVC and PET plastic boxes. The production rate can be adjuster conveniently with easy operation and high output.

Box gluer equipped with automatic glue control system.It can glue, stick and dry automatically at one time with no scratches
on plastic film.

Usage ::
•Applicable to PVC and PET folded boxes gluing in such industries as food, toys, gifts, hardwares, electronics, medicals, handicrafts and so on.

Center Sealing Machine

Model CS-3

Center Seal Pouch Making Machine:

Hyden is one of the leading manufacturers of high quality, precision, and high productivity Pouch Making Machines in India. Get best Center Seal Pouch and Pouch Making Machine from www.hydenplastics.com. We are always one step ahead in adopting new technology in the process of manufacturing our machines.

USES ::
Designed to make pouches of printed / unprinted laminates of HD.,L.D. Multilayer Combinations with Polyester, B.O.P.P., Paper and Aluminum Foil in roll form.

TYPE ::
• Centre seal pouch. max. 12" width - Standard Model
• Centre seal pouch. max. 18" width - Medium Model
• Centre seal pouch. max. 32" width - Jumbo Model

MACHINE FEATURES ::
• Unwind station with pneumatic brakes.
• Tube forming in continuous though centre sealers.
• Bottom sealer is pressed by adjustable pressure of pneumatic piston. •Pneumatic knife for speedy cutting.

This is a servo driven machine with micro-controller, 100% Noise immunity, On-field programmable (ICSP), PC interface throught USB port ( option), 7 digital inputs + 8 digital outputs + 2 analog outputs (0-10), Customaries keys (option),
SMPS based power supply for Easy operation, Excellent performance, Variety control modes, High resolution and precision, Wide range of speeds, current & Position loop.

Model TSCS -5

Surgical Pouch Making

Technical Specification of the Pouch Making Machines:
This Machine is suitable for making:
1.Center Seal - Bottom Seal Pouches
2.Center Fold - Three Side Seal Pouches
3.Two Film - Three Side Seal Pouches of Printed & Unprinted Materials

Three Side Seal Pouch:
Our 3 side seal pouch making machine is capable of making pouches from PET / PE laminates or BOPP/PE Laminates and also surgical pouches. This machine delivers up to 150 pouches per minute. Get high quality Three Side Seal Pouch Making Machine at affordable price from www.hydenplastics.com. Hyden is the pre-eminent manufacturer and supplier of high-quality pre-made Three Side Seal Pouch machines in India.

This is a servo driven machine with micro-controller, 100% Noise immunity, On-field programmable (ICSP), PC interface throught USB port ( option), 7 digital inputs + 8 digital outputs + 2 analog outputs (0-10), Customaries keys (option),
SMPS based power supply for Easy operation, Excellent performance, Variety control modes, High resolution and precision, Wide range of speeds, current & Position loop.

Slitting with razor blades & circular blades

Slitting with hot Blades

HYDEN is specialist designer and builder of a wide range of slitting machines. We have a range of standard slitting machinery that will slit and rewind most materials including film, foil, paper and fabric. We can fit any knife type to our standard slitter like shear slit, razor slitting, crush cut slitting and heat slitting. We have detailed below the specification of one of our range of standard duplex Slitting machines.

Machines are available with centre winding, centre surface or surface winding. Single or duplex rewinds with lock core or differential winding systems. Knife systems for razor, crush cut, shear cut and heat cut are all available and including films from 12 micron to 3 mm, Papers from cigarette papers to heavy board, Fabrics from satin to sailcloth.

If our standard machine is not suitable for your existing product range, we can custom design. We have designed and built many special purpose machines to handle most flexible materials Our custom built slitting machinery is built to our usual high standards but at a surprisingly reasonable cost.
The machine shown above is available as detailed below:-DUPLEX SLITTING MACHINE

This machine is designed to slit a wide variety of materials and is ideally suited to papers, fabrics, laminates and films including Polypropelene, PVC & polyester. The machine has 2 rewind shafts that are driven through a variable speed motor and are controlled from a slipping clutch to give good control of tension.

The machine is built to a high specification and is a sturdy self standing unit. The machine comes as standard with razor cut knives. The slit pattern is very easily adjusted and very quick to change. The machine can also be supplied with shear cut, crush cut or heat cut knives as an option. The unwind can be fitted with an automatic edge guide that will be fitted with sensor. Other options include electronic tension control and web cleaning, Detect the edge of the product and ensure a good rewind, The machine can be fitted with lay on rollers to give a good rewind. Rewind tension uses differential clutches that are end loaded using pneumatic cylinders. Air shafts can be fitted for locked core winding if required. The rewind can be configured with swing out cantilevered shafts at no extra cost if required. The machine will be built and trailed In our factory and will be approved by the customer prior to dispatch. It will meet current safety standards and have a CE mark.

Slitting Machine, PVC Slitting, Laminate Slitting:

Hyden is one of the leading designer and builder of a wide range of Slitting Machine, PVC Slitting and Laminate Slitting Machine. Find leading manufacturer of Laminate Slitting Machine, Slitting Machine and PVC Slitting Machine from www.hydenplastics.com

We offer Slitting Machine, PVC Slitting Machine and Laminate Slitting Machine which are fully featured, efficient, affordable, accuracy & precision buildup.

Our products are subject to high quality standards and are designed specifically for use in the flexible packaging and other related industries.

Model PP -5U

Model PP - 3D

HYDEN has been designing and manufacturing ink contact cable marking machinery for over 35 years. From offset ink printing to indent ink printing to plain contact ink printers, HYDEN has the right solution for your cable manufacturing requirements.

TYPICAL SYSTEM SPECIFICATIONS ::
• Print interval: Two feet, one meter or half meter
• Cable size: 5 to 102 mm diameter (0.2" to 4")
• Maximum speed Variable from 0 to 150 meters/minute
• Sequential marking accuracy: 0.3%
• Print inserts: Engraved steel, gravure surface
• Character height: 1.6 mm to 9.5 mm, 1.6 mm

increments ::
• Print legend length: 20" (footage), 860 mm (meter), 380 mm (half meter)
• Machine layout: Left to right or right to left
• Machine dimensions: Length 1.0 m (40")Width 63.5 cm ( 25")Height 132.1 cm (52")
• Weight: 365 kg (800 Ibs.)
• Mounting: Caster base with leveling screws
• Power requirements: 115/220 VAC, 200 watts
• Compressed air: 40-50 psi
• Jacket materials: PVC, Polyethylene, X Link Poly, Neoprene, etc.
• Remote status indicator: Available
• Remote emergency stop: Available
• Integrated gas preheater: Optional

TYPE :: Side seal, centre folded bags.
USES :: Max. 20" width.
Designed to make bags of printed/un printed
HD, L.D., Multilayer Combinations, B.O.P.P.,& P.P. Foil in roll form.
BAG SIZES:
Centre fold - side seal
Bag size Max. width: 20"; length: 1000mm
              Min. width: 2"; length: 50 mm

TYPE :: Bottom seal Registration Bag making high production machine.
Max. 18" width. With accuracy of +/-O.5mm physically.

BAG SIZES ::
Bottom seal bag size max. Width: 18"; length: 1000mm.
Min. width: 2"; length: 25 mm
Gusseting arrangement suitable for both side. PUNCHING:
Punching station if required can be added.

Working of Machine ::
http://www.youtube.com/watch?v=b40mKdzCAMU

This is a servo driven machine with micro-controller, 100% Noise immunity, On-field programmable (ICSP), PC interface throught USB port ( option), 7 digital inputs + 8 digital outputs + 2 analog outputs (0-10), Customaries keys (option),
SMPS based power supply for Easy operation, Excellent performance, Variety control modes, High resolution and precision, Wide range of speeds, current & Position loop.

Infra red drying

Drying of water and water-based lacquers requires a lot of heat energy to remove water. Hence, the line speeds of water based coatings were few meters per min.

HYDEN developed this new technique in 1999; It uses Infra red energy created by LPG & by directly drying the coating. It saves lot of energy & gives four times more line speeds. Know, this process of drying is used for wide web widths of 100” to as narow as 12” web widths.

Drying line lay-out natural gas and Lpg

Reduces floor space
Lowers energy consumption
Increases line speed
Reduces maintenance
Clean operating environment

The electromagnetic energy that is emitted by all bodies above -273°C (0°K or absolute zero) is called infrared energy. When infrared energy strikes an object it causes the surface electrons to excite and oscillate. This oscillation creates heat. As this energy is transmitted through Radiation; It directly heats the surface of the coated web. Air is virtually transparent to IR radiation. IR radiation is neither absorbed nor scattered by air. If the air between the emitter and the product contains water vapor or other absorbing gases, it could absorb a portion of the IR radiation. Hence, the vapour created due to the heat of IR is removed by a flood of air continuously. Without loosing the energy.

For other coatings, get the required high temperatures reliably through infrared. This makes the drying processes considerably faster compared to traditional methods like hot air drying.