The process to make steel on the fingertip control.
Automatic weighing controls of Iron Ore, Lime and Coke.
Automatic transfer to Kiln through various conveyors.
Temperature and Pressure monitoring & control of the Kiln.
A complete operator friendly HMI to control the process.
Remote management and data logging possible.
Energy Recovery Boiler automation.
Modular PLCs communicating with each other on high-speed bus.
Data management and ERP interface.

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Ladle furnace handling and melt monitor.
Constant Power or constant current based electrode position control.
Auto weighing of additives as per the batch process designs.
Heat cycle monitoring.
Modeling of Power v/s energy and Power Management control.
Transfer of Ladles to Caster or further process.

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A full PLC controlled operation with Manual mode overrides.
Auto mould level control software to ensure optimum quality.
All the handling equipment driven through AC Variable frequency drives communicating with PLC.
Remote I/O structure to save inter-panel cabling.
Process control for primary and secondary cooling systems.
Billet Cut To Length and Cooling Bed Automation.

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Total Furnace automation through PLC and Drives for Material Handling.
Cascaded Loop Temperature Control with multiple PID controllers.
Automatic Billet handling at the Loading (Charging) and Unloading (Discharging) side.
Billet positioning inside the furnace by measuring the length, classifying the family and positioning inside the furnace.
Billet family tracking inside the furnace for Discharge mechanism control.
Report generation and data filing system.

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Dynamic length computation and Shear Control.
TMT process Control and cut to length Start-Stop Shear Control.
Automatic synchronization with mill speed.
Complete data logging of the temperature profile and graphical logging.
Optimization of tailpiece for minimum wastage.

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Complete Cooling Bed Automation in synchronism with Flying Shear.
Twin Channel control for low speed mills.
Brake and Rack Slide Control for high-speed lines.
Front end and Tail Piece management.
Auto transfer to wrapping machine and wrapping.
Conveyor control to transfer the material to stockyard.
Bar coding/data storage and collection.
Integration with Level 3 automation such as ERP/SAP® systems.

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Piercer, Assel, Sizing, SRM & Cooling bed controls.
Pilger Mill, Draw bench controls.
NDT, Straightening machine, Hydrotesting.
Tension controlled Stretch Reducing mill with cascade control.
Thickened end controls.
Cooling Bed automation.

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