UNIQUE FEATURES :

• Aseptic Design of bottom outlet valve with zero hold up
• Customised design incorporated for diverse applications
• Calibrated full view glass for Sterile Mixing Vessel
• CIP and SIP style design of vessel, fittings and piping
• Injection ports, injection needles available on the top of the lid
• Volume monitoring by load cells
• Process Automation
• Sterility compliant
• Magnetic drive, so no seals, no shaft, thereby eliminating contamination
• Mixing head designed for vigorous mixing or low volume blending

PROPACK manufactures stainless steel pilot scale to production scale Fermentorwhich are customized as per the process needs.

Innovatively designed PROPACK Bioreactor / Fermentor is suitable for cultivation of microbial culter – utilizing robust ,industry – standard components of reputed makes for easy integration into any production facility .

• Minimum space requirement
• Optimized Bioreactor / Fermentor design
• Range : 5L – 25000L (Customized to user requirements)
• Skid – mounted structure
• Agitator (Top / Bottom mounted)
• Design compliance to ASME BPE  and GAMP 5 guidelines
• Material of construction
  • Parts in contact with the media : SS 316 L
  • Internal surface RA < = 0.4 , Electro –polished
• Single / double mechanical seal
• Easy access during operation and routine maintenance
• Safety features to protect the batch in case of any component failure

SALIENT FEATURES OF MULTI MIX PLANT:

• Complete untouched -Processing Plant
• CIP / SIP able
• All wetted parts are of SS 316 / 316L Quality Material. 
  All Pipelines are seamles & internally Electro-Polished
• Re-Circulation after Mixing (provided)
• Mixing and Dispersing quality adjustable
• Jacketed vessels for heating / cooling processes
• Compliance of cGAMP Guidelines
• Documentation : DQ / IQ / OQ / PQ (provided)
• The Multi-Mix in Pressure and Vacuum Tight Mixing Vessel.
• All Material Transfer Done Under Vacuum. 
  The main advantages of the same are: 
  » To avoid hand touch & contamination 
  » Saving precious batch processing time 
  » Lower maintenance cost, as no moving components used
• Load cell for accurate weighing
• PLC based control panel / SCADA for process automation
• FLP System can be provided

APPLICATIONS :

• Orals
• Liquids
• Suspensions
• Cough Syrups
• Drop Solutions
• Expectorants
• Antacid Suspensions

UNIQUE FEATURES :

• Sugar and Glucose Transfer System
• Sugar Syrup Preparation with efficient bottom entry agitation
• Clear and Suspended Liquid Manufacturing System with On-line or Built-in Homogenizer
• Efficient Filtration System for the clear / suspension syrups
• CIP & SIP System for cleaning & sanitization of the system
• PLC based Automation System as per 21 CFR Part 11 (Optional)
• System Qualification Documents like DQ, FAT, IQ & OQ Protocols
• “CE” marked Equipments are offered with Third Party Inspection & All Electrical Control with ERTL Approval & Test
• Food Grade Gaskets in compliance with FDA 21 CFR Part 177-2600

• PLC Programmed (optional) for dual speed agitation to reaction mass of Gel Cooker as per defined recipe.
• Hydraulic Lifting System for top cover of Gelatin Cooker.
• Medicament Mixing & Homogenizing Vessel.
• Multi-purpose Mixing & Deaeration Unit with SS Control Panel for carrying out following operation: 
  » Mixing of Medicament 
  » Colour Mixing in Gelatin mass
• Deaeration of Gel mass.
• Heat traced transfer pipe line for feeding Gelatin to Encapsulating Machine
• Vacuum Control System for Deaeration in Gelatin Cooker.
• Strict compliance to cGMP as per the International Standard norms.
• SS 316 L contact parts Mirror polished to less than 0.5 Micron RA & SS 304 Non-Contact parts Matt finished.
• 100% drainable, crevice and dead leg free internal surface.
• Specially constructed Gelatin Feed Tank with Electronic Heating System.

Cleaning-In-Place (CIP) and Sterilization-In-Place (SIP) are systems designed for automatic cleaning and disinfecting without major disassembly and assem- bly work. We design, develop, manufacture, supply and install Mobile and Fixed CIP & SIP Units for sanitization and sterilization. The units are custom made, modular, skidded in automated or semi-automated Models as per the required time cycle for cleaning and sterilization as a part of cGMP requirements from portable to large fixed Multi-Tank system.

SALIENT FEATURES :

• Sanitary Design to meet all cGMP criteria.
• Contact parts : SS 316 L, Mirror polished & EP to < 0.5 Micron finish
• All Non- Contact parts : SS 304 Matt finish
• Orbital Tube welding
• Automation as per MCA & USFDA 21 CFR Part 11
• Built to custom requirement
• 100% Drianability
• GMP documentation like DQ, FAT, IQ, OQ & PQ Protocols
• Site Installation & Commissioning
• Documented Output of cleaning & sterilization cycles

• CIP Tank/Tanks, Jacketed/Non-Jacketed
• Supply Pump/Return Pump
• Heater as required
• Dosing Tanks/Pumps
• Inter-connected Pipings / Valves / Instrumentation
• Automation System/Control Panel
• SS Skid/SS Platform

• Pure Steam Header with PI, TI & Safety Valve
• Condensate Header with sterile steam trap unit and Temp. Sensor
• PLC Control Panel with Time / Temperature control program, printer, alarm etc. as required
• SS Mobile Stand with PU Castors

Leveraging its strengths in Process equipment engineering for turnkey plants, high quality and critical fabrication. Propack offers Critical Process Equipment & Systems for a range of applications for manufacturing:

Leveraging its strengths in Process equipment engineering for turnkey plants, high quality and critical fabrication. Propack offers Critical Process Equipment & Systems for a range of applications for manufacturing:

• Agro Chemicals
• Food and Beverages
• Breweries and Distilleries
• Oils, Paints and Resins
• Consumer Goods