Pure Steam (Clean Steam) is a purest form of available steam whose condensate should meet all the parameters of Water for Injection (WFI). In general terms it is defined as the steam which is free from all chemicals & biological impurities.
Application –
• WFI System sterilization
• Fermenter sterilization
• CIP/SIP system condensate drainage
• Sterilization of process vessels and pipes
• Culinary systems
• Humidifiers
• Steam barriers (Blocks & Bleed System)

UNIKLINGER, in keeping with the Innovative Methods to help Process Industry achieve higher levels of operational efficiency have – UKL PACKAGE HOT WATER SYSTEM In Modular Designs-With the space availability at high premium, one needs a Quick, Efficient and Reliable source of Hot Water for process heating applications. And this is the hallmark of UKL HWG System as with all other UKL products and services.

UKL Offers complete skid mounted unit with: Isolation valves, Strainers, Temp control valves, Plate type Heat Exchangers, Steam Trap, PID Controller, Pumping unit and related Piping and components.

Leakage of costly fluids has been a major cause of concern to all industries.Apart from the monetary losses, such leaks are seen as damaging to the environment.

Valves and steam traps contribute to more than 90% of the fluid leaks. These leaks can either be across the seat causing process irregularities, or from the glands, bonnets and seals to the atmosphere. The damage caused is of substantially high value, especially for continuous-process industries.

The main contributors to this damage to environment is by:Safety Valve Leaks,Steam Trap Leaks, Control Valve Leaks

Fluid leaks, NOW, can be monitored online, with the latest patented technology from Bitherm,  the Spanish inventors.  Uni Klinger have made this technology available to Indian industries with a technological tie up with Bitherm.

Under this arrangement Smart Watch Leak Monitoring Package is available

Smart Watch® is a microprocessor based universal monitoring device, with high network integration capacity, which is able to monitor up to four independent parameters at a time. Namely: Inlet Pressure, Outlet Pressure, Temperature and Sound

It is certified for intrinsic safety requirements (EEx ia IIC T4).

The four parameters are monitored 24 x 7,and results are displayed in real time,indicating precise equipment, its functioning and reasons for failure, and an estimated loss of in terms of media and money in case of malfunction.

Leakage of costly fluids has been a major cause of concern to all industries.Apart from the monetary losses, such leaks are seen as damaging to the environment.

Valves and steam traps contribute to more than 90% of the fluid leaks. These leaks can either be across the seat causing process irregularities, or from the glands, bonnets and seals to the atmosphere. The damage caused is of substantially high value, especially for continuous-process industries.

The main contributors to this damage to environment is by:Safety Valve Leaks,Steam Trap Leaks, Control Valve Leaks

Fluid leaks, NOW, can be monitored online, with the latest patented technology from Bitherm,  the Spanish inventors.  Uni Klinger have made this technology available to Indian industries with a technological tie up with Bitherm.

Under this arrangement Leak Tector is available

LeakTector is a portable gas or steam leak detector, designed for periodical survey of steam traps and valves. This ultrasound based  leak detector  detects abnormal vibrations on rotary machines, as well.

This ultrasound is captured and analyzed by the Leaktector microprocessor and finally shown its result on the LCD display, wrist mounted. The system is integrated by two components: probe and analyzer.

A novelty of LeakTector is its special verification function of thermodynamic steam traps, allowing the evaluation of the low energetic efficiency states (cycle too short) of this type of steam traps.

The concept of leak monitoring of valves and traps may be new to industries in India, but the losses and the financial impact is true universally.

The need of the hour is to cut down the stark losses and tighten the bottom line.

Uni Klinger team is committed to help take any lead to a meaningful end.

These are mechanical devices to observe the level of liquid in vessels. Based on  principles of Liquid finding their own levels.UKL manufactures and supplies level gauges as complete assembly with Isolation Drain cocks and vent valves, Safety Ball check arrangement in case of Glass breakage, and original toughened Borosilicate Klinger Glasses and Gaskets.

Reflex Gauge: 

Works on the principle of Total Internal Refraction of light through the Reflex glass having grooves giving clear Black and white indication of the level in the vessel. For Steam at 40 bar saturated temp, and other media 40 bar 400 Deg C.

Transparent type: 

Using Transparent glasses, two in numbers, giving a level indication in the form of rising and falling meniscus. This often requires the use of Illuminators to view the level.Steam at 40 bar.85bar and 120Bar saturated temp. Other media 400 deg C.

Bicolor type: 

A variation of the transparent type, wherein the incident light is made to pass through a wedge shaped centerpiece, to separate the light. The same is viewed through filters to see Green and Red light for Steam and Condensate.Steam: 180 Bar Saturated Temp.

The level gauges can be provided with accessories like double arm lever, Illuminators, Scales, and Non Frosting Blocks. Inclined type as well as Direct Weld – On type.

C-C of 3000mm.Other C-Cs with mounting support can also be provided.

In these days of energy conservation hot condensate is too valuable to be lost as it contains more than 25% of heat used in creating steam. Also it is distilled water making excellent feed water for boilers. UKL Pressure Power Pumps are pumps which are used to pump condensate to the desired location and are cheaper to operate against electrically operated pumps which require special impellers to avoid risk of cavitations by condensate and temperature limits of condensate to be handled.

Condensate when discharged from higher pressure to lower pressure, the difference in the sensible heats at the two pressures causes certain amount of Condensate to again convert to Steam known and referred to as Flash Steam. This is as good as dry steam, albeit at lower pressure, and can be utilized as such.This separation can be done by allowing the hot condensate to discharge into a vessel of a pre determined volume, to get the desired amount of condensate and Flash at a specific pressure. This vessel is known as a Flash vessel.

Steam should be distributed at high pressure as it has low volume and impacts the inventory and its cost. At the same time it should be used at low pressure, as it has high latent heat at low pressure .Thus the function of lowering the pressure at the point of use is done by the PRS [Pressure Reducing Station]

This is done by a number of individual components arranged in a modular form called as a station.

Return On Investment

All the components, Valves, Separators, Trap modules, piping elements etc are manufactured by UKL and provided as a complete PRS, to give optimum results for effective steam utilization.

The UKL Pressure Reducing Station is optimally sized to ensure a balanced techno-economic design. Use of Klinger Piston Valves for isolation, will eliminate valve passing & leaking problems. Available with self actuated PRV as well as with externally Pneumatic Control valves.

Sizes range from 15 mm to 200 mm.

The function of any Steam Trap is to discharge Condensate and Trap Steam. Therefore in any Process plant, a Trap is always accompanied by a Isolation valve for isolation to maintain/repair the trap and a Bypass valve to let out the condensate uninterrupted while the trap is being maintained. This was available in the form of a Trap Module, involving Pipes, valves Traps and Flanges etc. This entailed Adequate Inventory carrying, Fabrication facilities, testing facilities to check the integrity of the assembly. Not to speak of the time factor.
All this was eliminated by incorporating all these features in a single compact Forged Unit. As a  Uni Klinger Intelligent Trap Valve Station[ITVS].

---

Operating Animation

---

This unit offers a compact one piece solution, with inbuilt Piston Valves and Universal Connection for Steam Traps, replacing the conventional complex & elaborate Trap Modules.

In End Connection sizes of 15 and 20mm and Pressure Rating #300.
It is Intelligent because when the Bitherm Smartwatch Web unit is hooked on to this, the trap assembly can be monitored 24 x 7 for Performance w.r.t. Pressure , Differential Press, Temperature and Decibel.

Description / Specification of Ball Float Traps

We are involved in offering a wide range of Ball Float Traps to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Ball Float Traps. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design 

 

This trap works on the difference in Enthalpy of Steam and Condensate. A capsule attached to a Bellow filled with precise amount of a Hydrocarbon, Expands and contracts in response to the rising/lowering of Enthalpy. Thereby shutting and opening the valve. Condensate has lower Enthalpy, causing the bellow to contract and the seat to retract which opens the valve and allow discharge of condensate. The reverse happens with the steam and its higher Enthalpy.

Steam has two components: 1] the latent heat useful in process for Heat transfer, and 2] the Sensible heat in the form of condensate having only the heat content not useful in process, rather hindering Heat transfer and causing damage to piping equipment due to its presence. Hence, there is need to remove condensate and trapped steam. This is done by Steam trap.

The Thermodynamic Trap works on the principle of difference in the velocities of Steam and Condensate. Used Mainly on Drip lines of the main steam distribution line, uses condensate pressure to open the trap and discharge the condensate and then the Flash steam formed due to the high flash steam velocity & accumulation of flash steam over disc, Device close and trap the live steam when it appears.

Thermodynamic Steam Trap are compact and lightweight and discharge condensate as and when it is formed.

---

Operating Animation

---

• Available in Sizes: 15, 20 and 25mm
• End connections: Threaded to BSP/BSPT/NPT, SW and BW, as well as Flanged to #150/300/600/900/1500. e
• Pressure Ranges of 30 bar [UTD21], 55 bar TD55 [Single and Three orifices], 100Bar [UTD 62] AND 250 Bar [UTD120]
• MOC: AISI 420./ 743 Gr. CA40[UTD21/55] / ASTM A217 Gr. WC6[UTD62] / ASTMA 182 Gr. F22 cl3. [UTD120]
• Max. Operating temperature: 425 Deg. C[UTD55] 550 Deg. C. [UTD62/120]

Description / Specification of High Pressure Valve

We are involved in offering a wide range of High Pressure Valve to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  High Pressure Valve. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design 

 

Disc Check Valves are recommended after traps discharging into closed systems to guarantee Non return or no reverse flow. These check valves can be mounted between pipe flanges in any direction.

DCVs feature a compact and rugged stainless steel design and are suitable for any process liquid & gas, apart from steam.

Disc Check Valves are designed to be sandwiched between flanges i.e. wafer type. They are suitable for use on a wide range of fluids for applications in process lines, hot water systems, steam and condensate systems etc. Face-to-face dimensions conform to EN 558 part 2, series 52.

• As standard it will be supplied with a metal-to-metal seat for use on steam applications. Springs are suitable for high temperatures up to 400°C.
• MOC: ASTM A 351 Gr. CF8M
• Sizes: 15mm to 150mm
• Pressure: #150 and #300
• IBR IF REQUIRED

Salient Features:

• Compact
• Lightweight
• Low operating pressures
• Lapped seats for tight shut-off
• Suitable for wide range of applications
• Soft seat options also available for different applications

It has been proven through various studies about process plant emission that 75% of leakages are occurring through valves in pipelines. The leakages cause

• Environmental pollution
• Production loss
• Process problems
• Energy loss

In line with present emphasis on prevention of environmental pollution and energy saving, it is necessary to plug these leakages.

UKL Piston Valve is basically Seat less and Glandless valve and by virtue of its design can replace both, the conventional type of Gate and Globe valves, with distinct advantages over them. The Klinger Piston valve works on the principle of Resilient rings in conjunction with a Metallic Stainless Steel Piston, that moves vertically between the rings, giving a Seal that is both effective as well as Durable. This sealing system gives a bubble tight shut off, equivalent if not superior to Class VI leak standards.The Sealing rings are the heart of the valves, are available in Non Asbestos, Tanged Graphite, and Graphited Asbestos varieties, to effectively handle more than 250 Industrial Media.

---

Operating Animation

---

UKL piston valves are ideally recommended for critical and hazardous media, including Steam, Heat Transfer Oils, Acids, Gases, VACUUM.

Manufactured in Forged Carbon Steel / Stainless Steels to 800# – Sizes 15mm to 40mm, in SW and Threaded Ends. Cast Carbon Steel / Stainless Steels with Flanges to 150#, #300 & DIN standards 50 to 200mm.

  Salient Features:

• Economic, easy to service
• Absolutely leak-tight across the ports and to the atmosphere
• No erosion of sealing surface
• Saves energy and does not contaminate the environment
• Maintenance free

UKL Piston valves can be provided with additional feature like:

• Regulating Piston/Lantern Bush; for coarse regulating/Throttling operation
• Extended Spindle: For Cryogenic application/Hot media to prevent heat transfer to H/W and aid handling of valve
• Heating Jacket: For Media that tends to solidify/crystallize at low temperature and needs constant heating by either steam/Thermic oils circulated through the Jacket.
• Pneumatic, Hydraulic or Electrical Actuator: For remote operating of the Valves

We have introduced a wide variety of combinations of non Asbestos packings for all applications.

All packings are available in braided rope form (standard / custom sizes) or ring form (custom sizes).

Uni Klinger provides complete range of non asbestos gland packing in Graphite, Teflon,Aramid,Carbon and Glass fiber. Enabling UKL to cater to Pump,Valve users and original Equipment manufacturers.

Uni Klinger can provide the Gland Packing for other applications where one need tight seal in static or rotating application.

Uni Klinger offers Non Asbestos Gland Packing from 3mm Sq to 25mm 

Ring Type Joints are widely used by the Oil, Gas, Petrochemical and Offshore Industries in applications subject to high pressures and temperatures.

These joints are designed to concentrate the bolt load over a small area thus producing high seating stresses.

As the ring type material should always be softer than the mating flanges, the high seating stress causes plastic flow of the ring joint in the flange faces creating the seal.All RTJs are manufactured according to ASME B16.20 and API6A standard.

Kammprofile gaskets are recognized as a problem solver for heat exchangers, large vessels, and equipment that experience excessive movement due to thermal expansion. Kammprofile gaskets consist of a sealing core metal with or without guide ring. The sealing core is a solid metal gasket with concentric serrations on both sealing surfaces and faced with soft material such as flexible graphite, EPTFE configuration depending on operating conditions. It is the preferred design when needing improved performance at low seating stresses.

Range available:

• 15 NB to 600 NB to suit ASME/ANSI B16.5 150# to 2500#
• 10DN to 1400DN to suit DIN2697 PN10 to PN400.
• Non Standard as per customers requirement i.e. 10mm to 3000mm.
• Heat Exchanger application with all type of pass partition bar configuration

Available in MOC Metal Core: CS/SS304/SS316/SSS316L/SS321/SS347. Soft facing Material : Graphite/CAF/PTFE ( Exotic material also available on request )

UKL Metal Jacketed gaskets are specially designed and widely used for Heat exchangers, pressure vessels, flue stacks, boilers etc. The majority of these gaskets are supplied in circular form but can be manufactured to other shapes to suit individual requirements. They are manufactured to suit API, ASME, DIN & BS standards.

All gaskets are custom built to provide accurate & easy assembly of pass partition bars into tube sheet grooves.

Metal jacketed gaskets are custom built gaskets with or without ribs & can be supplied in Carbon Steel, Soft Iron, SS304,& SS316.

Uni Klinger manufactures entire range of Non Asbestos ( UNISIL ) gasket sheets.

All grades of UNISIL are manufactured with 3 X A features.

What is 3XA?

Anti Stick – This eliminates the need for application of grease to flange surface. Results in faster and safer flange cleaning. Ensures better sealing with replacement Gasket.

Anti Corrosion – This finish reduces the amount of leachable chlorides at the contact Surface with flange thus reducing the corrosive effect of Flange material.

Anti Leak – This property confirms to irregularities of flange face giving better Micro-Sealing.

UNISIL non asbestos gasket sheets are manufactured in metallic & non metallic to cover variety of applications in the industry.

Sheets size available: 1.5M x 2M, 1.5M x 4M, 1.5Mx6M

Thickness available: 0.5mm to 6mm

Klinger gasket sheets are   manufactured as per IS2712:1998.

Klinger high grade sheets are manufactured with 3XA features.

What is 3XA?

Anti Stick This eliminates the need for application of grease to flange surface. Results in faster and safer flange cleaning. Ensures better sealing with replacement Gasket.

Anti Corrosion This finish reduces the amount of leachable chlorides at the contact

Surface with flange thus reducing the corrosive effect of Flange material.

Asbestos Free Surface This property confirms complete Asbestos free surface without changing any Chemical and Physical properties of Gasket.

Sheets are manufactured in Metallic & Non-Metallic to cover maximum pressure up to 200bar & temperature up to 550 degree C.

Sheets size available: 1.5mx2m, 1.5m x4m ,1.5mx6m

Thickness available: 0.5mm to 6mm thickness.

Advantages:

• UKL has been approved by BIS to manufacture all grades of sheets with ISI Mark
• Klinger gaskets are designed for 0.25ml/minute leak rateas against 3ml/min allowable leak rate as per DIN3535/6

The SVP-7200 pilot operated pressure relief valves are able to operate at considerably higher set pressure than is possible with spring loaded safety relief valves, the valve operation and lift are unaffected by back-pressure.

The AST pilot operated safety relief valves are designed and manufactured according to 97/23/CE P.E.D. and ASME VIII, API527 requirement. They have passed several laboratories tests to obtain the conformance to the Pressure Equipment Directive, PED 97/23CE, accordingly to the product regulation EN ISO 4126-4 for use with gas, vapour and liquid. Many other homologations and approvals are available like ATEX, GOST R for Russia and others.

Different pilots characteristics are available like pop action or modulating, non- flowing or flowing on dependence of customer needs.

AST provide a wide range of materials, flange styles and options to meet the most demanding pressure relief application.

Orifice Sizes: From “D” to “T” according to API 526; full bore orifices available.

Connections: From NPS ½ x 1 to NPS 8 x 10, also available with double outlet flanges

Inlet flanges ratings: Up to Class 2500

Features and benefits                                                                                                       

– Full nozzle design

– Flanged connections can be manufactured according to a wide range of standards

– Bubble-tight seats near set pressure allow high operating pressure and are not as sensitive to vibrational and pulsating service

– Available with metallic or soft seats

– Vertical pilot mounting ensures consistent set pressure and blow-down as contrasted to erratic, horizontally mounted pilots

– All pressurized parts are hydraulically tested

– The high flow coefficients allow the most economical sizing of the valve

– Materials in compliance with NACE standards and wide range of optional exotic materials

– A variety of accessories and options are available like fields test connection, field test indicator, backflow preventer, pilot supply filter, pressure spike snubbers and others

The SMS-7100 direct spring operated pressure relief valves has been designed to protect against excess pressure steam boilers and to provide superior performance.

These valves are designed and manufactured according to 97/23/CE P.E.D. and ASME I and are approved according to 97/23/CE P.E.D. These valves have many other homologations and approvals; ATEX, AQSIQ for China, GOST R for Russia and others

Double blow-down ring guarantees the over-pressure and the reseating-pressure required on section I of the ASME code. Special design of the disc eliminates the distortion due to thermal stress for maximum seat tightness. Available with open or closed bonnet.

Orifice Sizes: From “D” to “T “

Connections: From NPS 1×1 ½ to NPS 8×12 – DN 25×40 to DN 200×300

Inlet flanges ratings: Up to Class 2500 – PN 320

Features and benefits                                                                                                 

– Valve bodies are heavy duty design

– Full nozzle design

– Flanges can be manufactured according to a wide range of standards

– Dual blow-down ring for more precise performance: 3% over pressure and 4% blow-down

– All pressurized parts are hydraulically tested

– Seats lapped to optical flatness for tight shut-off

– The high flow coefficients allow the most economical sizing of the valve

– Among foreign certifications

– Ease maintenance

– Proven reliability

The CV-8000 have an extensive choice of type, sizes, body ratings, trim styles and materials to provide the user with maximum control and throttling versatility. Our range include globe single seated, globe double seated, three way combining, diverting and angle.

Heavy duty construction of high quality cast steel and stainless steel trim  to guarantee quality, reliability and minimise downtime and maintenance costs. Advanced conception design gives maximum part interchangeability degree

The AST control valves are designed, manufactured and tested according to 97/23/CE P.E.D. and IEC60534 requirement. Many other homologations and approvals are available; ATEX, GOST R and others.

AST provide a  wide range of materials, flange standards and options to meet the most demanding application.

Flow characteristics: Equal percentage, linear and quick-opening.

Connections: From NPS 1” to NPS 16”

Flanges ratings: Up to Class 2500

Tightness class: Metal seated with class IV or V according to IEC60534-4, Soft seated with class VI according to IEC60534-4 

Features and benefits                                                                                                          

– Globe, angle and 3-way body

– All pressurized parts are hydraulically tested

– Flanged connections can be manufactured according to a wide range of standards

– Extension bonnet for high and low temperature service

– Bellows seal bonnet for service when stem leakage can not be tolerated

– Standard packing are done with teflon (up to 200°C) rings or graphite rings (above 200°C), different solution for packing can be provided,  including vacuum service

– Easy maintenance

– Materials in compliance with NACE standards and wide range of optional exotic materials

– A variety of accessories and options are available like hand-wheel, positioners (pneumatic, analogical and digital), booster, quick-exhaust, limit switch, reservoir volume tank etc.

Pressure Relief Valve Type–SV-200-LP, SV-200-MP, SV-200-HP & SV-300 

This product range is mainly used for Thermal Relief application but thanks to the certified coefficient of discharge for gas and liquid it can be used also for pressure relieving application. Types SV-200 covers the application where users have preference for screwed connection. These valves are available with inlet sizes from ½” to 1” and pressure from 0.8 Bar to 400 Bar for Gas & up to 1500 Bar for Liquid in various material combinations. Type SV-300 has flanged end connections with an integral casted body.

Media : Gas, Steam and Liquid.

Over pressure : Gas and Steam and Liquid 10%.

Blowdown : Gas and Steam 5% to 7%

Orifices: from “b” to “f”.

Set pressure range : From 0.8 bar to 400 bar (for Gas), up to 1500 bar for Liquid.

Temperature range : From -200 °C to 400 °C.

Materials : Carbon Steel, Alloy Steel, Hastelloy, Monel and other material upon request.

Options : Bellows, Flushing nozzles, Lifting lever, Test gag, Resilient or Hardened seat