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  THERMAL SYSTEMS AND ENGINEERS
Chennai
 
 
 
 
Sealed Quench Furnace

 

Features
For controlled atmosphere operation.
Built in quench facility.
Process control with oxy probe / dew point.
Ideally suit for batch operation for automotive/ auto component, bearings/fasteners etc.
Data acquisition – optional scada based.
Process – case hardening ( carburising / carbo nitriding), throu hardening, annealing / normalising.
Carrier gas – endothermic + LPG/ nitrogen+methanol.
Twin chamber – semi continuous furnac

 
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Mesh Belt Continuous Furnace

Features
For small components like bearing races,fasteners, pressed parts, tiny casting etc.
Temperature of operation up to 950 C continuous, mainly for throu hardening with or without controlled atmosphere operation.
Gas fired / electric heating options for hardening section.
Capacities 150 kg / hr to 1000 kgs / hr.

 
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Roller Hearth Furnaces

Features
Controlled atmosphere operation for austenitised.
Automatic operation with Programme Logic Control.
Capacity - to suit ( custom built) user’s requirement, direct loading of components or in fixtures
Version: Gas / Electric - heated.
Application - Annealing, Normalising / Hardening / Decarburising etc.
High temperature tempering also of roller design
Bright hardening with integral quench facility for through hardening and carbonitirding.
Service temperature up 1000 deg C

 
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Solution Treatment Furnace

Features
Solutionising with rapid water quench facility ( temperature up to 600 deg C for Aluminium and Temperature up to 1100 deg C – for SS).
Gas / LDO / Electrically heated.
Fully automated through PLC control with report generation.
Transport system with hydraulic motor with least delay quench ( 5 to 7 secs) for Aluminium parts.
Confirms to Type II furnace as per CQI- 9 norms.

 
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Bell Type Furnace

Features
Controlled atmosphere operation.
Automatic process control.
Can handle large volume of charges.
Economic operation.
Capacity - 1.5 to 60 T/batch.
Application - Annealing, Normalising.
Version: Gas / Electric-heated.

 
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Rotary Hearth Furnace

Features
For Reheating and press / plug quenching of Bevel gears, pinion, bearing races etc.
Temperature of operation up to 950 deg C continuous, mainly for reheating or with controlled atmosphere operation.
Gas Fired / Electric heating options for Hardening section.
Capacities 150 kg / hr to 1000 kgs / hr.
High energy efficient if used for press quenching with tray less operation.
With trays, life of trays doubled as charge alone is quenched and trays move on without getting quenched.
Being used for low case depth Carburising / Carbonitriding etc.

 
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Bogie Hearth Furnace

Features
For hardening / annealing / stress relieving / temperature of steel and forged components.
Available in electrical / oil / gas fired versions.
Loading & unloading of heavy parts made easy.
Pre programmed control of heating rate / soak time and furnace cooling possible.
Motorised bogie drive and door opening.
Single or double ended (shuttle type).
Firing of ceramic components.
Capacity (Batch) - Upto 250 tons.

 
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Quenching Tank

Features
Suitable for Hardening with oil ( hot & cold), polymer and water / salt.
Available in gas fired and electrically heated versions for Hot oil operation / salt quenching .
For Martempering / Austempering applications both open quench and with atmosphere (vestibule construction).
For solution treatment – water quench for SS and Aluminium parts.
Fully Automatic with PLC logic, fluid agitation, heat exchanger and pump.
Integral with BIQ furnace or separate for other applications.
Available in capacities 1000 lts to 20,000 lts.
Epoxy coated tank with heat insulation.

 
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Grooved Hearth Type Furnace

Description / Specification of Grooved Hearth Type Furnace

We are involved in offering a wide range of Grooved Hearth Type Furnace to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Grooved Hearth Type Furnace. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design 

 

 
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Continuous Gas Carburising

Features
For carburizing & dunk / plug/ press quenching, Carbonitriding, Bright hardening.
Controlled atmosphere operation.
Automatic Operation with Programme Logic control.
Especially suitable for crown wheels / pinions (press quenching).
Gas fired and electrical heated versions.
Capacity (Nominal) 100 kg/ hr to 500 kg / hr. (Pusher type) both single& double chamber austenising zone.
Data logging and acquisition system.

 
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Pit Type Furnace

Features
Batch type operation.
Electric / oil / gas fired versions.
Suitable for annelaing / normalising / stress relieving / gas carburising / carbo nitridng / soft nitriding.
Features atomsphere operation and oxy probe for process control.
Min size of equipment – 600 mm dia x 900 mm depth gross loading 400 kg up to 1000 mm dia x 12000 mm depth.

 
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Spares

Features
Heating element including radiant tubes
Base Grid
Impeller with shaft
Thermocouples, compensating cables
Grooved Bricks
Insulation materials
Castables / Cement
Burner Spares
Oxygen Probes
Lamda Probe
Seal Kids (Hydraulic / Pneumatic)
Door Seals (Graphitize / Asbestos)

 
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Control Panels

Features
For furnace and allied heating equipments
IP 54 / 55 protection, floor mounted stand along front opening panel
Desk type push button / service switch / indicating lamps fitted operation panel
Fitted and neatly laid out switch gears, bus bar, cabling, wiring, ferruled labeled. Double earthing protections
Separate compartment / independent panels fro Thyristor, DC Source, UPS etc,
Fitted with MMI touch panels
MIMIC Display screens
Alarm Annunicator with windows display- audio / visual alarm annunciations
A/C panels
Test lamp facility etc.

 
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THERMAL SYSTEMS AND ENGINEERS
ADDRESS : No.150, Sidco Industrial Estate, Ambattur
Chennai-600098 (Tamil Nadu)


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Bell Type Furnace, Bogie Hearth Furnace, Calibration Services, Continuous Gas Carburising, Control Panels, Grooved Hearth Type Furnace, Inspectin Services, Magnetic Partical Testing, Mesh Belt Continuous Furnace, Ndt Testing, On Site Inspection Service, Penetrant Testing, Pit Type Furnace, Quenching Tank, Radiography Testing, Roller Hearth Furnaces, Rotary Hearth Furnace, Sealed Quench Furnace, Solution Treatment Furnace, Spares, Third Party Inspection, Ultrasonic Flaw Detection Testing