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  SONAL AUTOMATION INDUSTRIES
Noida
 
 
 
 
Plc Retrofitting For Injection And Blow Molding Machines
We are pleased to introduce ourselves as known name in Retrofitting of PLC on Injection & Blow Molding Machines.We undertake complete installation of PLC and rectifying of Hydraulic problems, and redesign of Hydraulic System as per requirement. 

DIHZHOU Technology Co., Ltd. was established in 1992, the headquarters located at Taiwan Taichung, and sets up the subsidiary company in 2005 at several places. The company has footstep in potential Indian market and marketing partners like Sonal Automation Industries, Greater Noida are strengthening our cause. The PLC can be installed on any Injection or Blow Moulding Machine and Customized Logic Sequence can be programmed. 

We have own RnD team, currently main items of production are computer control systems for all kinds of manufacturing machines including molding, hollow molding, vertical injection molding, etc
The cost of PLC is extremely economical with value added features like Built-in Production Supervisor, SPC, Energy Meter Recording, etc. easy Programming and Installation. Programming can be done without laptop at user end. No Software Engineer required for Programming. We help you for selection of suitable model of PLC as per model and tonnage of your machine. 

Installation / Warranty:
We have so for installed more than 600 PLCs on Arburg, Battenfeld, Cincinnati, Demag (L&T), Engel, FCS, JSW, Kawaguchi, Windsor, Sumitomo, Nissei, Meiki, etc. We have experienced Engineers who can take care of Installation independently. We can re-condition any Machine in any condition.
Support and Services
We provide on-site support for all installations and cards stand warranty of 24 months. We undertake repair/replacement free of cost against any manufacturing defect within 12 months as The PLC comes with standard warranty for one year from the date of installation. All cards are easily repairable at our end. Since PLC has been developed indigenously, spares are easily available on most reasonable cost even after warranty period. 

We are sure, you would not leave your machine idle for control problem and give a chance of service.
 
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Injection Moulding Machine
K2 MACHINERY SDN BHD, are manufacturers of K2 make energy saving Servo Plastic Injection Molding machines & also non servo standard machines on latest technology using most advance machining centers. K2 also is Original Equipment manufacturers for Japanese make and their Aotai machine is being exported to several European markets like Italy & Austria and other international markets. K2 earlier used be know under banner with its old name Haitai, very famous brand and have several machines in India.
K2 Machinery Sdn Bhd is a manufacturer and exporter that specialized in the research, development and production of injection molding machine. We are located in Puchong, Selangor, Malaysia, with convenient transportation access.
K2 machinery has entire range of Plastic Injection molding but K2 brand in being manufactured and exported to India under AIFTA from Malaysia in the range of 80 to 750T while bigger machines are exported from their Parent Plant. K2 machine is dedicated to India market without compromising quality parameters which you can judge from the Element of machine and specifications matching with Japanese & European Standard.
K2 machines are being manufactured and exported to India under AIFTA from Malaysia on nil-custom duty giving you apparent commercial advantage. Custom duty exemption brings you this machine cheaper by 9.00% on landed price to your factory. You pay total duty 16.85% instead of 25.85% .
High-Energy Saving, High-Stability, High-Efficiency and High-Convenience.
 
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Renovated Injuction Molding Machine
Renovated Injuction Molding Machine: With High Energy Saving Rate and PLC Retrofitting

We are pleased to introduce ourselves as Solution Provider for Plastic Injection Molding Machines We are known name in Retrofitting of Plastic Injection Molding Machines. 
We are selling Used Injection Molding Machines totally re-incarnated with new latest machine control (PLC) and new servo system. The power saving concept using servo system on Injection Molding Machines have made machines more economic and user friendly. Consequently Used machines become new in look and contemporary in function. 
We are retrofitting standard servo system on Used machines which makes your machine again an asset for you. 
Major Advantage Of Retrofitting are:-
  • We renovate only branded machines.
  • Renovation makes machine accurate, contemporary & noiseless.
  • Power saving up to 60% on renovated machines.
  • We offer one year warranty for proper functioning of PLC, Servo System & hydraulic.
  • Industrial paint quality make machine look like new.
  • Ready to use from the day one after delivery.
  • Meet needs and reduce flow and resource waste of special machines
  • Change from common machine to high speed machine
The Price: The price of these machines are extremely reasonable as we only add expenses of renovation to Used machine because retrofitting of PLC and Servo System is our regular job for our clients who get their Used machines renovated to make their machines advance and energy saving. After Sales service: We have a sizeable team which includes Technical support & On site service technicians.
 
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Proximity Sensors

Proximity Sensors are available in models using high-frequency oscillation to detect ferrous and non-ferrous metal objects and in capacitive models to detect non-metal objects. Models are available with environment resistance, heat resistance, resistance to chemicals, and resistance to water 

We offer Proximity sensors:::-

  • Cylindrical
  • Rectangular
  • Separate Amplifier
  • Capacitive
 
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Thermocouple Sensor



ThermoCoupleSensor is available in different combinations of metals or calibrations. We provide all four most common J, K, T and E type. 

Because a thermocouple measures in wide temperature ranges and can be relatively rugged, thermocouples are very often used in industry. The following criteria we keep in mind in selection of thermocouple: 
 

  • Temperature range
  • Chemical resistance of the thermocouple or sheath material
  • Abrasion and vibration resistance
  • Installation requirements (may need to be compatible with existing equipment; existing holes may determine probe diameter)
 
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Color Sensor

Color Sensor measures the color of visible light in terms of additive colors RGB (Red, Green, Blue). 
Typical applications include on-line color recognition, measurement, and inspection. 
Customers can apply their own optical attachments using a standard C-mount connection. 

Additional accessories, allowing of measuring color in different color spaces, are available. We provide Sensor interfaced to a serial port, any digital I/O or controller via four single-ended signals, or The PC-compatible ISA or PCI add-on boards are available with respective software. 

 
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I.R. And Infrared Sensor



An Infrared Sensor is an electronic device that emits and/or detects infrared radiation in order to sense some aspect of its surroundings. Infrared sensors can measure the heat of an object, as well as detect motion. Many of these types of sensors only measure infrared radiation, rather than emitting it, and thus are known as passive infrared (PIR) sensors. 

Why Use Infrared Measurement? 
 

  • It is fast - time saved, allowing for more measurements and accumulation of data.
  • It facilitates measurement of moving targets.
  • Measurements can be taken of hazardous or physically inaccessible objects.
  • There is no interference - no energy is lost from the target.
  • There is no risk of contamination and no mechanical effect on the surface of the object.
 
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Hot Runner Temperature Control System

 

Temperature control is critically important to the overall injection molding process, especially when using hot runner systems. It affects all molding variables; Flow, Pressure, Time and Temperature. Unlike modular controls where zones are looked at individually, Our Integrated HRTC manage all zones as a complete system. 

Customers benefit with improved reliability, energy savings, integrated control with energy management, sensor protection and a continuous tuning control algorithm. We surround these innovative technologies with an easy-to-use control interface and design. 

Process Consistency 
Precise and repeatable temperature control with constant tuning PID Technology More forgiving of material and environmental variations 
Reduced Downtime 
Predict heater failure Detect leakage Protect thermocouples and control modules 
Tooling Protection 
Automatically bake out moisture, sequentially even-soak by group and soft-soak to prevent cold shooting Energy Efficiency All zones are managed as a system .This reduces peak demand electrical consumption. Max Power limits power consumption to meet availability. 
Ease of Use 
Auto diagnostics provide real-time t/c, heater, temp, amp and power condition by zone Quick access to modular components Customization Add mobile racks, transformers, remote display kit, special cable systems, etc.
 
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S.M.P.S. And Switched Mode Power Supply


We take pride to introduce ourselves as most successful solution provider in industry and SMPS is one of the most essential device which gives necessary power supply to most of the instruments / equipments. 

We provide excellent quality SMPS to our customer because we know the importance of this device. We have got business association with many Indian and foreign MNCs are manufacture of the SMPS. 

There are many latest versions of SMPS for Various Industrial & Consumer Applications.These are very compact, light in weight & easy to connect. 

 
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P.I.D. Temprature Controller


We have got business association with many MNCs and well known Indian manufacturers who are famous worldwide for this product PID controller. We provide our best Technical support to setup PIDs. 

PIDs are used is excellent, our 80 % business come from repeated order and customer to customer promotion of our technical expertise and excellent quality of product. 

PIDs Features
  • Advanced PID + Fuzzy logic
  • Availale in all possible size , used in industries.
  • Accurate and reliable.
  • Dual display , prograbbamle.
  • Universal input options.
  • Auto tunning.
 
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S.S.R. Solid State Relay


SSR is an electronic switching device in which a small control signal controls a larger load current or voltage. It is extensively used in the plastics, packaging, and food processing etc. industries - primarily for temperature control. Our long lasting team-work, emotions and healthy relationship with workers shows development and consistency of our product. 
SSR has many advantages over normal contractors; consists of a sensor which responds to an appropriate input (control signal), a solid-state electronic switching device which switches power to the load circuitry, and some coupling mechanism to enable the control signal to activate this switch without mechanical parts ay many more, like....... 

We are business partner of many leading SSR manufactures in India and abroad. We are dedicated to the belief that client are our most important asset. Whatever the nature of the challenge,whether meeting the quality assurance needs of our customers, it is our passionate, committed and empowered product which ultimately makes the difference. 

 
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Connectors And H.D.M.C.


We provide heavy-duty connectors that are used wherever there is a need for a secure, simple and time-saving assembly of machinery and facilities. Special modular connectors make it possible to integrate signals, power supply, pneumatics, and data connections into a single connector.
Connectors which we provide define new standards with its comprehensive depth and width of its features. 
These connectors have following advantage:
Inserts
A heavy-duty connector consists of a connector insert and its protective enclosure. The insert is therefore the heart of the heavy-duty connector. It is responsible for electrical functioning. Our inserts are made from high-quality insulation materials, which allow secure transmission of high voltages in a tight space. Moreover, we use only a single type of plastic in our entire product line. 
Modular Inserts
Modular system consists of modules and frames. Together they form a complete insert that integrates without difficulty into housing. The system allows you to choose combinations of different modules yourself and insert them in a frame. 
Housings
A heavy-duty connector consists of a connector insert and its protective enclosure. They are impact-and corrosion-resistant, compact and lightweight.

 
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L.T.M.


We provide Gefran products the MK4-A magnetostrictive profile version transducer series it is available with ONDA (wave) technology. 

The extension of ONDA technology to the MK4-A series allows an excellent price/performance ratio, making it more competitive and efficient. As a result, it is now possible to obtain the typical benefits of the MK4-A series even in the applications which, in the past, were restricted by the considerable cost of the magnetostrictive technology. 

Among the main features of the MK4-A series with ONDA technology, which ensure new performance levels, the values of accuracy stand out: strokes linearity less than ±0.02% FS and infinite resolution of 0.01 mm guarantee a highly accurate measurement.

 
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Hopper Dryer

Hopper dryer have a large list of valuebale clients across india as well as oversease.We belive in client satisfaction and trust at any cost.We love to make relation rather than business because relation are made for forever.

Hopper Dryer Features
  • Excellent performance, hot air distributing device to dry plastic materials at even temperature, enhance drying efficiency.
  • Special designed curved heating pipe to avoid plastic resin piled up at heating elements area, which causes resin burning.
  • Smooth pipe to avoid plastic dust.
  • Internal parts are made of stainless steel.
  • Hinged construction between hopper body and hopper seat make it easy to clean to change resin.
  • Electric temperature controller.
  • Two overheat protection devices.
  • Over-heated protection device and fuse to reduce accident caused by operation of mechanical breakdown.
  • The P.I.D. temperature controller with LED display.
  • 0~99-hour timer for start-up.
 
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Vaccum Autoloader

Vaccum Autoloader meet the need of the transportation of various plastic. Every type of machine use the stainless steel and high-efficiency vacuum motor. And if is also equipped with the motor overload protective device and the automatic alarm when lacking materials. It is portable and perdurable. Its suction is very strong. The machine is easy to install and operate. In the industry, the machine has the high reputation and it is used widely. It is the essential equipment which can promote the modernization of the plastic moulding industry.

Vaccum Autoloader Features
  • Keeps the hopper dryer always full to get efficient drying. .
  • Easy installation and removal, automatic loading, time-saving and laborsaving. .
  • Eliminates the loss of material from manual feeding.
  • Saves time.
  • Decrease the noise in the running.
  • Motor overloading automatic protective device.
  • The filter has the switch of the automatic dust removal and the manual removal.
 
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Plastic Cursher

To crush defective plastic into granular form we provide Plastic crusher machines. By these machines plastic can be recycled and remolded for use in manufacturing other products. These machines help to reduce the volume of plastic waste, make it usable for reproduction of plastic products. Almost every industry makes use of plastic crushers to save cost and resources.

 
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Air Cooled Industrial Chiller

The Air Cooled Industrial Chillers deliver rich chilling control with excellent accuracy, non-ferrous piping, full diagnostics, insulated Stainless Steel Reservoir, and a non-proprietary controller. The Portable Industrial Air-Cooled Chillers are found in many different industries such as plastics, rubber, web, die-casting, chemical and food industries. These portable air chillers utilize a vertical air discharge design that enhances comfort in your plant by carrying heat up and away from your process and your operators. The heavy duty powder coated cabinet, industrial Copeland Scroll Compressor and Siemens electrical components will stand up to even the harshest operating conditions. 

Air Cooled Industrial Chiller Standard Features
  • Finger Safe Electrical Components.
  • Fill Diagnostics Panel.
  • Non-Ferrous Construction.
  • Fully Insulated Stainless Steel Reservoir.
  • Shell & Tube Evaporator.
  • 10' Power Cord.
  • Pressure Gauges.
  • Automatic Fill Valve.
  • Liquid Line Solenoid Valve and Shut-Off Valve.
  • Filter Dryer and Moisture Indicator.
  • Head Pressure Control Via Fan Motor Cycling.
 
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Water Cooled Industrial Chiller

Water cooled chiller – These chillers absorb heat from process water and transfer it to a separate water source such as a cooling tower, river, pond, etc. They are generally used for large capacity applications, where the heat generated by an air cooled chiller creates a problem. They are also considered when a cooling tower is already in place, or where the customer requires optimum efficiency of power consumption. Water cooled chillers require condenser water treatment to eliminate mineral buildup. Mineral deposits create poor heat transfer situations that reduce the efficiency of the unit. In the past, fresh water was used freely for cooling production processes. Today, most processes require cooling water with much closer defined tolerances. Water cooled chillers provide cooling in a controlled closed circuit. This means that the water used for your production processes is reliable, constant, and defined. 

Our water chiller systems generate cold water for cooling all kinds of industrial process equipment. Choosing a water cooled chiller rather than an air cooled unit is often a good idea unless you don't have a cooling tower. Our water chiller systems are less expensive, they have a higher cooling capacity per horsepower and will definitely consume less energy per horsepower. 

Water Cooled Chillers often operate in the range of 15 EER or better and with a smaller footprint, allow you to make better use of valuable plant floor space. These are all good reasons for choosing a water chiller except when there is no cooling tower. 

Water cooled chillers require condensing water from a cooling tower at about 85°F (29°C). If you have 85° F plant water to use for your condenser, we offer two kinds of high efficiency water chillers. Up to 10 ton, we use coaxial tube-in-tube condensers and on larger units we use brazed plate condensers, with the option of shell and tube. If you don't have a cooling tower, your only choice is to install an air cooled chiller. 
 

Water Cooled Industrial Chiller Standard Features
  • ,Designed with imported compressor and water pump for ultra-powerful refrigeration,with prolonged service life.
  • High-efficiency evaporator and condenser realizing rapid thermal transfer.
  • Open-type stainless steel water tank,easy and fast to clean and maintain.
  • Double-compressor design to save energy and power.
  • Well-structured safety protection and trouble indication system.
  • High quality compressor.
  • Optional pump settings.
  • Multi-function panel.
 
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Dehumidifying Drying And Feeding

These have two systems incorporated into one machine. The dehumidifying drying and feeding machine gives the dual advantage of quickly drying the hygroscopic plastic granules and simultaneously feeding them into the molding machines. These quality machines can be easily customized to meet client requirements at competitive prices. Once the product is fully packed and stored in warehouse, it is also ready for shipment. Our BD-Dehumidifying Drying and Feeding, are renowned for their various qualitative features. 

Dehumidifying Drying & Feeding is used to perform the drying process in the best condition possible for the raw material. Sonal Automation drying systems utilizing the most adequate technology and providing the best energy efficiency ever. Drying and dehumidifying solutions for small, medium and large capacities, single-hopper and multi-hopper configurations as well as standard or customised assemblies. 
 

Dehumidifying Drying & Feeding Machine Standard Features
  • XD dehumidifying, drying and feeding unit equipped honeycomb dehumidifier.
  • Used for high hygroscopic engineering plastic and rubber such as PA,PC,PBT,PET.etc.,H4 and H5 types of can be selected according customers demand.
  • Compact in size for easy moving and the machine can be replace easily.
  • Airtight loop feeding system, prevent the dried raw material to be re-moisture by contact external air.
  • With built-in restrictive valve, guarantee no remained material in pipe.
  • Use two cooler in dehumidifying system, guarantee low temperature on air and dew-point.
  • Integrates dehumidifying, drying and two-step feeding function, the three-step feeding is available:
  • Dew-point monitor indicator for customer selection, which can monitor the dew-point.
  • The moisture proof drying material tube adopt bottom blowing design with circling air exhausting device, prevent heat energy emitting, keep temperature, improve drying efficiency.
 
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Vertical Colour Mixer


It is manily used on mixing and colouring different kinds of plastic particles.and a important part for injection molding and extrusion machine. 

The Vertical Colour Mixer is suitable for mixing and color mixture of various kinds of plastic raw materials with granular solid state and the color master batch.This machine is large-scale equipment for mixing plastics.It has overcome various kinds of mixing defects and drawbacks of traditional material mixers,so it is the ideal auxiliary equipment in the process and production of extrusion and injection of plastics. 

In order to expand market ratio for your products,the reduction of production cost is essential,so we provide a color mixer which will help your company to reduce labor force and save resources.Color mixer increcase quality of your products and make it more colourful. 
 

Vertical Colour Mixer Standard Features
  • Both the charging basket and spiral blade adopt stainless steel to prevent corrosion and to easecleaning.
  • The screw propeller is processed wholly after being welded,with high concentricity and steady operation.
  • The vertical operation results in little land occupation.
  • Mixing with a sealed type, with even material mixing and no leakage of materials definitely.
  • Small horsepower, great mixing amount, so fast that can get even mixing in 3-5 minutes.
  • Oil pouring device and material discharging device are designed on the base of framework,with durable bearing.
  • Additinal optional deviceselectic heating devices turning protection for screw propeller.
  • High quality time and temperature controller.
  • Provided with Auto stop timer.
 
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Mold Clamp

 
We provide a wide assortment of mold clamps that is manufactured by using qualitative raw material and is procured from quality driven industries. We aid our growth by improvising on our strengths. This patented product is a technical innovation which is used widely in special-purpose mechanical accessories for mold plastics machines etc. 

The biggest advantage is that it can self adjust without any auxiliary spacer to adapt itself to packing of all molds to be fast, accurate, safe and firm and quite improve working efficiency. We ensure that we will leave no stone unturned to serve our clients with utmost satisfaction. 

These Mould Clamps are made from very high quality raw material which ensures high durability at its user end. These Mould Clamps are in high demand in the market. Different sizes and designs are easily available in the market. Our Mould Clamps are available at industrial leading prices. 
 

Mold Clamp Features
  • Reducing noise and vibration of machines.
  • Designed using advanced technology.
  • Dimensionally accurate, resistant to corrosion and better durability standards.
  • Easy to install.
  • No damage to machine base and mounting hole.
  • Stable & accurate .
  • Flexible for the different dimension.
  • High quality time and temperature controller.
  • Provided with Auto stop timer.

 

 
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Automatic Mold Temperature Controller


Our aim does not remain confined to expansion of our business but also includes delivering supplies with maximum customer/clients satisfaction with best quality of product and service.We provide a range of automatic mold temperature controller for serving to a large number of purposes. 

The Automatic mold temperature controller works on heat exchanging principle using water or oil to precisely control the mold temperature, this reduces the production time and thus produces quality product. One of our main objectives is to offer high quality products and to achieve this goal all our products undergo vigorous tests. Our automatic mold temperature controller-(AMTC1), have found wide acclaim across the globe for their effectiveness and robust construction 

From the beginning, we have always had a strong foundation of adaptability and experience. Always working very closely with customers, we have developed our products and services in tune with the market developments and requirements. 

Automatic Mold Temperature Controller Features
  • Hot Medium Liquid: Water or oil convertibly; Either water or oil can be used as a hot medium liquid according to the needs of mold forming temperature. Its high selectivity is certain to bring in high economic efficiency.
  • Vertical Pump : The flow of vertical pump can be always kept steady and its service life keeps long.
  • Stainless Medium Tank: This interior tank will not get rust for long term, which is sure to prevent from any blockade of pipes and keep long-term service of pump.
  • Automatic Alarming Device
  • High-precision automatic temperature control.
  • Minimize products wastage
  • Compact in size, light in weight
 
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Megnetic Mold Clamp


A quick mold change helps the material for the next part is in place, the automation is set-up and the mold is located and clamped in position, the same place, the same way, every time, in the shortest time possible. 

Reduced labor costs and time to market have become important issues in the injection molding industry. Increased competition has caused shops to find ways to reduce production runs, high inventory levels and extended mold change times. 

Megnetic Mold Clamp Features
  • Reduced Inventories, due to smaller quantities runs and more frequent changeovers.
  • Increased Machine Capacity, by improving production and its revenues.
  • Improved Lead Times, due to quick change overs.
  • More Competitive, through just-in-time deliveries and better service to customers.
  • Improved Quality of parts, due to repeatable positioning and clamping forces.
  • Reduced Labor Costs, mold changes can often be done by the operator in a fraction of the previous time.
  • Improved Safety Level, the molds are under control and roll smoothly in and out of the injection mold machine during the mold change, and with automated systems, if the mold is not clamped properly, the injection molding machine simply will not operate.
 
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Manifold


In a typical injection molding apparatus, a manifold delivers melt to a mold cavity through a hot runner nozzle. A manifold may include one, two or a plurality of outlets for delivering melt to respective hot runner nozzles. The shape, size and number of mold cavities typically determine the configuration of the manifold and hot runner nozzles for a particular injection molding application. For each different application, the manifold is typically custom made, which is a costly and time-consuming process. 

A manifold block is a component which regulates fluid flow between pumps and actuators and other components in a hydraulic system. The manifold is connected to the levers in the operator's cabin which the operator uses to achieve the desired manifold behavior. 
 

 
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  CONTACT US AT
SONAL AUTOMATION INDUSTRIES
ADDRESS : Plot No.154, Ecotech-03, Udyog Kendra Extn
Noida Dist. : Gautam Budh Nagar-201306 (Uttar Pradesh)


Contact : K.P.Singh, Mp Singh

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WEBSITE : www.goldenpages.in/sonalautomation
Contact Person :
K.P.Singh
Mp Singh

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Air Cooled Industrial Chiller, Automatic Mold Temperature Controller, Automatic Plastic Injection Moulding Machinery, Auxiliary Equipments, Color Sensor, Connectors, Connectors And H. D. M. C, Dehumidifying Drying And Feeding, Double Colour Injection Moulding Machinery, Fully Automatic Plastic Injection Moulding Machine, Handoperated Injection Moulding Machinery, Hopper Dryer, Horizontal Automatic Injection Moulding Machine, Horizontal Injection Moulding Machinery, Hot Runner Temperature Control System, I. R. And Infrared Sensor, Infrared Sensor, Injection Moulding Machine, Injection Moulding Machinery, L. T. M, Manifold, Megnetic Mold Clamp, Mold Clamp, Multi Colour Injection Moulding Machinery, Multi Colour Injection Mouldsing Machinery, P. I. D. Temprature Controller, Plastic Cursher, Plastic Injection Moulding Machinery, Plastics Crusher, Plc Retrofitting For Injection And Blow Molding Machines, Proximity Sensors, Renovated Injection Molding Machine, Renovated Injuction Molding Machine, S. M. P. S. And Switched Mode Power Supply, S. S. R. Solid State Relay, Screw Type Fully Automatic Plastic Injection Moulding Machinery, Screw Type Injection Moulding Machinery, Single Colour Injection Moulding Machinery, Solid State Relay, Switched Mode Power Supply, Thermocouple Sensor, Vaccum Autoloader, Vacuum Autoloader, Vertical Automatic Injection Moulding Machine, Vertical Colour Mixer, Vertical Colour Mixer Feeding, Vertical Injection Moulding Machinery, Water Cooled Industrial Chiller