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  SAMS TECHNO MECH P.LTD
Mumbai
 
 
 
 
Multimill

Salient Features

Machine rated for continuous operation
Higher output with process uniformity
Range of S.S. perforated or wire knitted screens available
Different size of screen / speed / number of blade / direction of rotation of blade can be selected
Unique 360° screen for higher output
No expensive dust collection system required when used for pulverizing
All contact parts of SS 316 AISI (SS 304 optional)
All Parts can be easily dismantled for cleaning, washing & validation
AC variable drive forsteplessspeed controls
Flame Proof Motor
AC Variable Drive
Horizontal type Multimill

 
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Vibro Sifter

Improved mechanical sieving unit with newly designed spring mechanism facilitates free movement of the particle  on the screen. Gradation will take place according to the mesh size of the screens provided.

Mostly Used For: Pharmaceutical Powders, Cosmetics, Bulk Drugs, Metal and Ceramic

Product, Food Products, Liquid Slurries, Paints, Granules, straining of suspended particles from liquid etc.

Sizes Available: 300 mm, 500 mm, 750 mm, 900 mm, 1200mm, 1500 mm in single deck, double deck, triple deck etc.

 
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Mixing And Granulating And Homogenizer Machines

Rapid Mixer Granulator: The Mixer is designed to meet special needs of tablet manufacturing technology Unique design of Impeller reduces the process time as well as more homogenous mixing also uniformity in granule size It is manufactured  maintaining improved hygienic standards within the highest cGMP norms.

Main Impeller: Main Impeller maximizes micro-mixing of ingredients by effecting optimal diffusion, convection & shears irrespective of varying bulk densities, both during dry & wet mixing.

Discharge: The granules  from main bowl in shortest time opening the discharge port.

Unique Design of Chopper: Ensure effective delumping of oversized agglomerates distribution of binder fluid and ideal compaction of granules.

Salient Features

Different Models are available depending upon capacities
Unique design & constructional features for maximum yield
Minimum energy consumption
Flexibility in layout to suite production requirement
Optional dry blending & wet granulation for high density wet Granulate
Optional WIP & automation to confirm with cGMP norms
WIP, binder feed delivery, powder lodging system optional
Optional standard model/GMP Model / FLP construction
Validation services including comprehensive IQ / OQ / DQ documentation for regulatory compliance.
Operational controls available Electrical / Microprocessor / PLC system

 
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Paste Preparation Vessels

Comes with 20 Ltrs to 250 Ltrs Capacity. This Unit is used for preparation of starch paste. Hemispherical shape ensures that the heating of the Starch paste is Uniform and gets more surface area. The tilting type arrangement ensure ease in unloading the paste into any container or vessel. The starch is put in the kettle and water is added to it. The kettle is jacketed and is heated by steam or electrical. Once the starch is melted, a thick paste is achieved. This paste will be agitated with the help of an anchor type slow speed agitator which will constantly stir the paste so that there will not be lumps formation and proper mixing is achieved. Mirror polished from inside and outside up to 240 Grit. Product temperature, measuring and controlling facility by means of TIC or PID control.

Salient Features

cGMP Construction
All contact parts of SS 316 grade
Hemispherical bowl
Bowl tilting by manual by worm and worm wheel
Teflon Scrapper for Scrapping the Paste
Spit, hinged top lid
Excess pressure release valve on jacket for steam
VFD for stirrer speed variation (Optional)

 
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Planetary Mixer (Standard)

Intimate blending of different materials of different consistencies, viscosities, densities, shapes, proportion liquid / liquid, liquid/ solid, solid/solid  is achieved effectively by use of planetary mixers,

Compact design of machine takes up minimum floor space.
Beater arms are available in a range of designs to achieve optimum output for different types of materials

Salient Features

Product bowl mounted on castor wheels for easy portability, washing and transporting mixed materials
Choice of different designs of beaters to suit particular mixing requirements for a wide variety of materials.
Flameproof construction optional
Higher capacity 750 L and 1000L models with auxiliary beaters.
Motorized  and hydraulic drive assembly for lifting and lowering
Needs comparatively smaller  area for installation
Electrical control panel with back up fuses and indicator lamps for easy process control
Contact parts of SS 316 quality material. SS 304 construction optional
Proper selection of Planetary and beater RPMs for different products

 
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Planetary Mixer (Vacuum Jacketed And Homogenizer)

Intimate and homogenized mixing of products is employed by planetary motion of beaters and centrally located homogenizer.

Equipment is ideally suitable for thorough mixing of ointments, creams, lotions, tooth paste etc. in sterile or non-sterile conditions.

Product container provided with jacket to heat and cool for circulation of steam/cold water. Mixer is also designed to operate under vacuum to remove air entrapment in product during mixing . High speed disperser suitable for homogenizing the product with independent drive at the centre.

Salient Features

Product bowl mounted on castor wheels for easy portability, washing &transporting mixed materials.
Jacketed bowls available for heating or cooling of products during  mixing
Provision to mix materials under vacuum for duration purpose.
Double beater open type to cover full cross section of products in bowl.
Scrapper of suitable design to avoid localized heating or cooling & ensure uniform mixing.
Flameproof construction optional
Motorized and Hydraulic drive assembly for lifting and lowering.
Needs comparatively smaller area for installation.
Contact parts in SS 316/SS316L.
Higher capacities models 1000 L. to 1500 L. on request

 
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Ointment And Cream Preparation Plant

This plant is mainly used for manufacturing pharmaceutical Ointments, Creams, Sterile preparation , Cosmetic , Suspensions and gels for optimum performance. This plant is mainly consist of main mixing vessel that is Planetary Mixer, Wax – Melting Tank, Storage Tank, Bump Pump for product- transfer and metering  pump for delivery to filling machine.  For mixing of material, main planetary mixer  is provided with 2 No’s. Multi bladed beaters  and  centrally it is provided with high speed homogenizer for emulsifying .  In addition, it is also provided with scraper blade with Teflon for continuous scraping of equipment wall. This will avoid charring and knot formation of processed materials.

Salient Features

Wide range of batch capacities 100kg to 1500 kgs
Completely human un-touch process and hence very less chance of contamination
S.S. 304 jacketed & Insulated Vessel for heating and cooling process
One point control system provided with single control - panel thus facilitates less manpower for operation.

 
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Fluid Bed Dryer

Salient Features :

Pre-air filtration by 20 micron filters.
Secondary AIR Filtration by 5 micron filters
Final air filtration through HEPA (0.3 micron) filters as an optional feature
Air Dehumidification on special demand
Monoblock Construction: Retarding chamber & expansion chamber are made in single piece construction to enhance cGMP  and facilitate hygienic cleaning
Solid Flow Sensor Monitor: Dust monitor installation to detect Leak on Filter bags to avoid Material Loss and Air Pollution.
Inlet / Outlet dampers have proportional control valve
Proportional control temp controller
Inlet / Exhaust Location: on service floor
Wash in place
Control: By PLC with MMI colour monitor with printer as optional
Specially designed explosion flaps
Pneumatically inflated gaskets for bowl sealing & finger bag
Intrinsically safe system of earthing with low voltage
Steam radiator in SS Construction
Air preparation unit in SS 304
Pneumatic bag shaking

 
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Conta And Bin Blender

Ideal equipment for blending within a closed environment and dust free operation.  The Quality of the blending is achieved by the shape of the container without any internal baffles. The unit is most suitable for handling of different size containers by using a common drive.

Salient Features

0° stopping for easy docking and undocking of the bin
Safety guard around the blender bin
Proximity Sensor is provided for safe operation
Flexibility of accepting variable bin sizes in single drive unit
cGMP Construction
S.S. 316 Butterfly valve at the bottom suitable for discharge.
Vent nozzle on top Most effective for low volume active ingredient blending with as low as 1 to 1.5%

 
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V Blender

It is formed by a cylindrical cut and welded at an angle carefully, calculated to result into a perfect 'V' Shape. Two trunious are welded together to form a blender body.

The bottom end of the chamber posses a butterfly discharge valve. Feeding and cleaning are carried out through other two ends of the machine which are fitted with closing lids, The working capacity of such type of blender is 50% of its total volume.

This type of blender is preferably adopted for process in products of different density and particle size.

In 'V' Blender, the product fed inside are processed by tumbling and sliding which falls by gravity. It all results into the fact that no particle exists after blending, thereby the unit produces a perfect blending in minimum period of time.

The blending time is around 3 to 10 minutes (approx) as a maximum.

 
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Double Cone Blender

It is composed of two truncated cones joined together by cylindrical section. A tight closing lid of the fast closing type for feeding material and a discharge butterfly valve at the other end of the unit which also renders a perfect tightness.

"The working capacity of the Blender is 65% of total volume". The blender is recommended preferably when the product to be mixed having a similar density and particular size as well as no lumping properties. Baffles are provided in bigger unit for intense mixing.

The blending time is around 10 to 20 minutes (approx) as a maximum.

Models available from capacity 5Ltrs to 6000ltrs (Higher capacities on request)

 
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Octagonal Blender

Most suitable for Dry Powder Mixing of a small quantity active ingredient with large quantity of powder. A quantity relationship between components, higher than 1:100 can be mixed, effectively. Most commonly used for lubrication process in tableting department. Due to the shape of blender. Powder slides on the sides and mixes well because of very low RPM. Therefore there is no impact on the powder / granules and it mixes well. This machine is basically a container, which tumbles around its own axis driven by gear box and motor. Loading and Unloading is easy. Drum arrangement along with conical hopper arrangement is available.

Models available from capacity 5 Ltrs. to 6000 ltrs. (Higher capacities on request)

Vacuum transfer system is available (optional)

 
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Ribbon Blender And Mixer

The Ribbon Blender does homogenous mixing of powder and granules of different densities. The Blender consists of a Semi-cylindrical shell inside which rotates a shaft welded with spiral inner and outer ribbons.

The outer ribbon blades pushes the material at the centre of the container and simultaneously the inner ribbon blades pushes the material at the either ends of the container.

Ribbon Blenders comprises of curved horizontal ribbon  blades that provides easy operation which are mostly used by Chemicals, Plastic, Pharmaceutical, Paints and Food industries. The ribbon blades of different designs are used to suit the need of different materials. 

Ribbon Blenders are fabricated in capacities ranging from 50 liters to 5000 liters  with material of construction SS 316/SS316L

Mixing is achieved in 15 to 20 minutes.

 
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Strip Packing Machines

Packs a wide range of products in easily dispensable strips with economy and speed. With capacity up to 2400Strips per minute, its automatic trouble free operation meets the market standards.

Capable of handle wide range for pharmaceuticals products namely, Coated and Uncoated tables, Hard gelatin capsules, Capsule shape Coated and Uncoated tablets, standard confectionary  products  etc.

Salient Features

GMP construction
Models ranging from 2 Tracks to 10 Track, 40 mm to 300 mm sealing width.Take off conveyors of different sizes to convey strips to inspection and packing tablets
Customized to different products sizes & shapes.
Machine suitable for different heat sealable packing laminates
Temperature control by thermostat or digital temp. indicator and control panel manpower for operation
Electrical motor suitable for 415V/380V/3PH/50CS/AC Supply

 
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Liquid And Syrup Manufacturing Plants

Ideal solution to the pharmaceutical industry for the production of oral liquids. The process consists of Sugar syrup preparation, Ingredient Mixing and Storage with product distribution piping.

Range of plant covers from 100L to 15,000L with various options in top & bottom entry agitators for mixing & homogenizing of syrup & suspensions. Product contact parts are SS316/SS316L with option of jacketed vessels and heating system suitable for steam as well as electrical.

Liquid/Syrup Manufacturing Plant Consists of following Units:

Sugar Syrup Preparation Vessel
Syrup Manufacturing/Ingredient Mixing Vessel
Storage Vessel
Product Piping
Pre-Filtration Unit
Filtration Unit
Control Panel
Working Platform

 
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  CONTACT US AT
SAMS TECHNO MECH P.LTD
ADDRESS : A/22, New Empire Indl.estate, Kondivita Lane, J.p.road
Andheri (E), Mumbai-400059 (Maharashtra)


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