Fluid Bed Dryer works on the principle of creating a fluid turbulence in a granulated or powdery wet product by means of hot or dehumidified air flowing in an upward direction and drying the product to the required degree.

SALIENT FEATURES

•  In compliance with cGMP guidelines.
•  Modular Design.
•  Online Sampling Device (optional).
•  Fully Automatic Operation through Programmable.
•  Logic Controller (optional).
•  Product Container with Stirrer (optional).
•  Flameproof Construction (optional).

SUITABLITY

The fluid bed dryers are most suitable for drying granules, crystalline, coarse or similar material in pharmaceuticals, fine chemicals, dryers, foodstuff and allied industries.

OPERATION

The wet material is loaded into the product container which is provide with air distributor plate and dutch weave mesh. Fresh air after filtration through coarse and 5 micron filters is heated by means of heater (steam or electrical). This hot air then passes through the product container, creating turbulence in the product and hence the product moves up and down and product is dried fast without appreciable heat loss. Filter bag prevents particles escaping from the dryer.

RAPIDMIX – High Shear Mixer Granulator has been developed for mixing of ingredients as well as wet granulation. The multi-bladed impeller is fitted close to the base of the mixing bowl whereas the chopper is mounted on the wall of the mixing bowl. Both the impeller & the chopper have dual-speed options for gently distributing the binder solution as it is added and creating the vortex of the material being mixed.

SALIENT FEATURES

• Specially designed air-purged cGMP shaft seals.
•  Jacketed Bowl Provision can be provided as an option.
•  In line Com ill can be provided as an option.
•  Torque Meter can be provided as an option.
•  Variable Frequency Drive for Impeller & Chopper can be provided as an option.
•  Precision engineering to minimize clearance between bowl and impeller.
•  Motorised lifting arrangement for main impeller can be provided as an option.
•  Contact parts in SS 316 ISS 316L can be provided as per user requirement.

Autoclave is widely used for sterilization in pharmaceutical and healthcare sector. It is heating of articles at high temperature that is achieved by pressurizing the vessel. ... From direct patient care to laboratory work, huge numbers of instruments, containers, and equipment are used each day.

FEATURES:

•  Control system as per 21CFR part 11.
•  Dimple jacket of SS 316L provided for enchanced / uniform and temperature distribution (within ±1oC during the sterilization phase.
•  Bioseal: A biological safety barrier separates the sterile and non-sterile zon.
•  Integration of sterile section with isolator.
•  Machine gasket groove for the door.
•  Air detection system for porus load.
•  Rack & Pinion arrangement for door movements.
•  Seal water recirculation arrangement.
•  Temperature control through PLC using floating sensor mechanism.
•  Electric Steam Generator (Optional).

SALIENT FEATURES

•  Available in working capacity of 5 liters – 10,000 liters.
•  Available in all grades of stainless steel, carbon steel and special alloy steels.
•  Ribbon agitator for center discharge.
•  Designed for atmospheric operation.
• Top cover with nozzle for material charging.
•  Centrally located flush bottom discharge valve.
• Jacket available for heating and cooling purpose.
•  Stuffing boxes with easily disassembled housings PTFE gland packing provided.

Sadhi Pharma's Octagonal Blender, the unique octagonal shape is designed to process larger volume of material for efficient angular momentum of the powder to achieve blend uniformity. It is ideal for gentle blending of dry granules or for powder mixing and has wide applications range across many industries. Tapasya has successfully installed over 1800 octagonal blenders world-over.

SALIENT FEATURES

•  In compliance with cGMP guidelines.
•  Effective blending with help of mixing baffles.
•  Flameproof Construction (optional).
•  ACVFD as an optional feature.
•  Octagonal blender is supplied with a bin charging system or can be designed for vacuum charging..
•  Ideal for gentle blending of dry granules or powder. .
•  Removable baffle mounted through a rectangular openable lid.

Specification :
Cap.  -1.5hp  TO 7.5 hp

Specification :
Cap. 12" dia to 72" dia

In order to cater the diversified demands of our clients, we have been able to provide a unique range of Automatic Ointment Manufacturing Plant. In tune with defined industry standards, this plant is assembled as per the modern engineering concepts using premium grade components. Our offered plant is widely used for processing of ointments. We also ensure that this plant is duly tested against different quality parameters by quality experts before delivering at patrons' end.

FEATURES :

• Special contra-rotary type anchor with blades.
•  Load cell for online weighing.
•  Lower maintenance cost as no moving components used.
•  Pre determined water phase vessel.
•  Pre determined oil, wax, petroleum jelly phase vessel.
•  Vacuum Homogenizer Mixer vessel.
•  Vacuum Pump.

SALIENT FEATURES :

•  Extremely hygienic processing.
•  Least manual handling.
•  Atmospheric, Vacuum or Pressure Operation.
•  Capacity up to 10,000 Liter.
•  Vessel Inside Pressure (-1 /+2 Bar).
•  Heating Jacket Pressure (-1 /+6 bar).
•  Thermal Insulated.
•  Portable execution on request.
•  Integrated Cleaning in Place-CIP.

Starch Paste Kettle is used for preparation of binder materials which are widely used in medicine and food industries. Fast and even heating along with efficient stirring ensures good quality of starch paste is minimum amount of time. This machine has an electrically heated jacket, thus eliminating the need of providing a steam connection for heating. It also eliminates the need to tilt the vessel to empty it contents by providing an outlet valve at the bottom of the hemispherical vessel which can emptied directly into containers which can be kept beneath it. This makes the handling of the hot starch paste much safer for the operators..

FEATURES

•  All contact part made of SS 316 as per GMP standard.
•  Hemispherical design for proper mixing of paste
•  Jacket provided with steam / thermic / fluid heating arrangement.
•  Driven via motor and gear box assembly mounted on top – maximizes usage of floor space.
•  Tilting arrangement for kettle is provided for discharge for starch paste.
•  Anchor type impeller design for proper mixing of paste.
•  Outlet Valve provided at the bottom of the vessel – fast and safe emptying of the vessel without the need to tilt the entire vessel.
•  Bottom discharge with flush bottom ball valve.
•  Detachable Agitator with Anchor blades and Teflon scrappers.

Fluid bed process work on the principle of fluidization in which hot gas or air is introduced into the spaces between solid particles. Upward forces on the particles increase as the air's velocity increases causing them to equal the gravitational forces below.

SALIENT FEATURES

•  Cartridge filter system for continuous process made of SS 316. Easily removable for cleaning purpose.
•  All process parameters are interlocked, thus no possibility of batch failure.
•  Online sampling arrangement.
•  Unique spray gun for chokeless and uniform spray.

SPECIALISATION

• Top flexibility.
• Simple to convert in just minutes.
• Flexible thanks to modular design.
•  Drying, granulating and coating in a single device.
•  Fully automatic with scada plc control

Developed by Sadhi Pharma's Design Team, the Conta Blender represents a major advance that enables dust free transfer of powders and granules from Drying to Compression / Filling equipments with reduced material handling. The unique design ensures rotation in a diagonal axis and in an eccentric plane resulting in a homogeneous blend within a short time. It finds varied applications across multiple industries.

SALIENT FEATURES

•  Suitable leak proof vent on top.
•  Flexibility of accepting variable bin sizes providing wide range of batch volumes.
•  0^o stopping for easy docking and undocking of the bin.
•  Limit switch on entry door to prevent accidental operation of the cage.
• cGMP construction with cladded polished S. S. Sheets.
•  Containers of Varying size for varying batch size.
•  Built-in Butterfly valve (150 mm dia) at the bottom for discharge.

Sbpharma has been designed & manufacturing preparation vessels and has consolidated a process knowledge concerning sterile injectable solution, dispersions, ophthalmic products, syrup and suppositories.

SALIENT FEATURES :

•  Extremely hygienic processing.
•  Least manual handling.
•  Atmospheric, Vacuum or Pressure Operation.
•  Capacity up to 10,000 Liter.
•  Vessel Inside Pressure (-1 /+2 Bar).
•  Heating Jacket Pressure (-1 /+6 bar).
•  Thermal Insulated.
•  Portable execution on request.
•  Integrated Cleaning in Place-CIP.

Sbpharma has been designed & manufacturing preparation vessels, Reactor and storage tank and has consolidated a process as customer needs.

FEATURES

• Design compliance with cGMP.
•  Capacity up to 25,000 Liter.
•  Product Contact AISI 316L .
•  Atmospheric, Vacuum or Pressure Operation.
• Thermal Insulated.
•  Option for mounting on legs or flange.
•  Portable execution on request.

The filter press is a solid liquid separation device using the principle of pressure feeding. It is highly efficient, compact, dewatering device for separating solids from liquid slurries in the form of compressed cake. It has wide range of applications by several industries like Pharma, bulk drugs, distilleries, beverages & other industries.

The unfiltered liquid is fed into the filter under positive pressure, where liquid travels in downwards direction and finds its way through opening on sides of the Filter Plates. As the liquid pressure increases, the Filter media holds the foreign particles and allows only clear filtrate to pass through the central channel formed by interlocking pressure cups to the outlet. Filtration is continued until the cake holding capacity of the unit is reached or until the filtrate rate becomes too slow owing to cake resistance.

SALIENT FEATURES :

• Design is cGMP with all contact parts AISI 316L.
•  Complete filtration of the batch without any hold up due to reverse flow of liquid.
•  The cake, filtered & solids remain totally enclosed allowing filtration of toxic, hazardous & explosive liquids.
•  No contamination of internal surface of shell.
•  The top dome structure ensures fast & easy removal of cartridge assembly & cleaning of cake.
•  Skid type unit with castor wheel.

The homogenizer is often necessary to mix one or more substances within a liquid. This device allows to micronize and scatters the particles suspended in the fluid, so that the product become highly stable, no matter the followings treatments and stockings the products may undergo. The homogenizer delivers unparalleled consistency and control of high shear process applications such as, Immiscible Phase Emulsifying, Homogenizing, Wet Grinding, Texturing, Deagglomeration and Fine Dispersing.

The product arrives to the homogenizing at a low speed and at high pressure (cause by the little gape between the passing head and collision head). During the passage the product is subjected to numerous forces which cause the particles micronization: a violent acceleration followed by an immediate deceleration that produces cavitations and then the globules explosion. Strong turbulence united to high frequency vibrations. Collision cutting strengths derived from the laminar passage between the homogenizing valve surfaces and the following impact with the collision ring.

Incorporating up to single sets of toothed rotor-stator heads, engineered to extremely fine radial tolerances, the Emulsifier processes product at high differential velocities, as many as 18 times in a single-pass. The result is consistent, repeatable quality at capacities exceeding those of conventional multiple-pass technology, such as in-tank high-shear mixers, colloid mills and shear pumps.

SALIENT FEATURES :

•  Design is cGMP with all contact parts AISI 316.
•  Capacity up to 5,000 liters.
•  Single-pass processing results in reduced batch times by up to 80% and repeatability batch-after-batch
•  Energy savings when compared with in-tank mixers, colloid mills and homogenizers.
•  Increased capacity when compared with colloid mills and homogenizers
•  Improved product quality and shelf-life stability.
•  High Differential Velocities.

In order to cater the diversified demands of our clients, we have been able to provide a unique range of Automatic Ointment Manufacturing Plant. In tune with defined industry standards, this plant is assembled as per the modern engineering concepts using premium grade components. Our offered plant is widely used for processing of ointments. We also ensure that this plant is duly tested against different quality parameters by quality experts before delivering at patrons' end.

FEATURES :

• Special contra-rotary type anchor with blades.
•  Load cell for online weighing.
•  Lower maintenance cost as no moving components used.
•  Pre determined water phase vessel.
•  Pre determined oil, wax, petroleum jelly phase vessel.
•  Vacuum Homogenizer Mixer vessel.
•  Vacuum Pump.

Dry heat sterilization of an article is one of the earliest forms of sterilization practiced. It uses hot air that is either free from water vapor or has very little of it, where this moisture plays a minimal or no role in the process of sterilization.

FEATURES :

• Fully Stainless steel model.
•  Double door with pneumatic interlock.
•  PLC based Control panel with 8 point temperature.
•  Timer for Heating / Cooling.
•  Printing port for feed & actual process data printing.
•  3 Separate password for operations of panel.

Preparation and Pressure Vessels set new performance standards and ensure that our customers 'central process components' have competitive advantages.

The processing of sterile and non-sterile liquids, such as blood plasma have specific purity requirements that can only be achieved with great technical skill and experience. Preparation and pressure vessels from GEA set new performance standards and ensure that our customers 'central process components' have competitive advantages. The surfaces of our preparation and pressure vessels are ground and polished, and as required, electro-polished. All welds are smoothed to the current GMP-/ FDA-standards and exclude even the smallest cleaning dead spaces.

FUNCTIONAL SPECIFICATIONS:

•  Volume: 2 to 20,000 liters nominal capacity.
•  Material: stainless steel 316L, 316Ti, 904L.
•  Surface finish: ≤ 0.2 µm.
•  Surface polishing: mechanical and/or electro-chemical.
•  Pressure: pressureless / -1 / 10 bar (g).
•  Cleaning options: CIP / SIP.
•  Design: Single, double and triple wall design, heatable, insulated.

Air Tray Drying Ovens are used for drying of pharmaceutical powders, granules, Pigments, Food, Bakery, Electrodes, Chemical, and Plastic etc in an effective and economical way by hot air re-circulation.

Tray dryer is an enclosed insulated chamber in which trays are placed on top of each other. Heat transfer is done by circulation of hot air by electric heaters or any other heating media. Blower fans are installed inside to ensure proper circulation and transfer of heat.

SALIENT FEATURES

•  Available in 24, 48, 96 & 192 Trays.
•  Design is cGMP - Current Good Manufacturing Practices compliance.
•  All contact parts AISI 316/304 & non contact parts AISI 304/ M.S. with painted.
•  Highly effective uniform air re-circulating system by low speed fan.
•  Inlet air filter and damper at inlet and exhaust air damper for air flow controls.
•  Controls panel with Digital temperature controller and process timer controller.
•  Mobile trolleys are provided which are used to load and unload the trays into the dryer.

We are leading Manufacturers of Rotocone Vacuum Dryers, Exporters of Rotocone Vacuum Dryers. It is suitable for drying the material which cannot operate at low Temperature easily oxidized, poisonous in nature. It operates at low Temperature efficiently under vacuum. Rotocone Vacuum Dryer is very economical by total solvent recovery.

FEATURES OF ROTOCONE VACUUM DRYER:

•  Low drying temperature, fast drying.
•  Uniform drying.
•  Easy to clean internal surface.
•  Continuous vacuum maintenance during process.
•  Dust filter is provided to filter solid particles.
•  Suitable size condenser; Receiver is provided for solvent recovery.
•  Cyclone separator to recovery the solid particle.

Fluid Bed Dryer works on the principle of creating a fluid turbulence in a granulated or powdery wet product by means of hot or dehumidified air flowing in an upward direction and drying the product to the required degree.

SALIENT FEATURES

•  In compliance with cGMP guidelines.
•  Modular Design.
•  Online Sampling Device (optional).
•  Fully Automatic Operation through Programmable.
•  Logic Controller (optional).
•  Product Container with Stirrer (optional).
•  Flameproof Construction (optional).

SUITABLITY

The fluid bed dryers are most suitable for drying granules, crystalline, coarse or similar material in pharmaceuticals, fine chemicals, dryers, foodstuff and allied industries.

OPERATION

The wet material is loaded into the product container which is provide with air distributor plate and dutch weave mesh. Fresh air after filtration through coarse and 5 micron filters is heated by means of heater (steam or electrical). This hot air then passes through the product container, creating turbulence in the product and hence the product moves up and down and product is dried fast without appreciable heat loss. Filter bag prevents particles escaping from the dryer.

Sadhi Pharma's Octagonal Blender, the unique octagonal shape is designed to process larger volume of material for efficient angular momentum of the powder to achieve blend uniformity. It is ideal for gentle blending of dry granules or for powder mixing and has wide applications range across many industries. Tapasya has successfully installed over 1800 octagonal blenders world-over.

SALIENT FEATURES

•  In compliance with cGMP guidelines.
•  Effective blending with help of mixing baffles.
•  Flameproof Construction (optional).
•  ACVFD as an optional feature.
•  Octagonal blender is supplied with a bin charging system or can be designed for vacuum charging..
•  Ideal for gentle blending of dry granules or powder. .
•  Removable baffle mounted through a rectangular openable lid.

Starch Paste Kettle is used for preparation of binder materials which are widely used in medicine and food industries. Fast and even heating along with efficient stirring ensures good quality of starch paste is minimum amount of time. This machine has an electrically heated jacket, thus eliminating the need of providing a steam connection for heating. It also eliminates the need to tilt the vessel to empty it contents by providing an outlet valve at the bottom of the hemispherical vessel which can emptied directly into containers which can be kept beneath it. This makes the handling of the hot starch paste much safer for the operators..

FEATURES

•  All contact part made of SS 316 as per GMP standard.
•  Hemispherical design for proper mixing of paste
•  Jacket provided with steam / thermic / fluid heating arrangement.
•  Driven via motor and gear box assembly mounted on top – maximizes usage of floor space.
•  Tilting arrangement for kettle is provided for discharge for starch paste.
•  Anchor type impeller design for proper mixing of paste.
•  Outlet Valve provided at the bottom of the vessel – fast and safe emptying of the vessel without the need to tilt the entire vessel.
•  Bottom discharge with flush bottom ball valve.
•  Detachable Agitator with Anchor blades and Teflon scrappers.

SALIENT FEATURES

•  Available in working capacity of 5 liters – 10,000 liters.
•  Available in all grades of stainless steel, carbon steel and special alloy steels.
•  Ribbon agitator for center discharge.
•  Designed for atmospheric operation.
• Top cover with nozzle for material charging.
•  Centrally located flush bottom discharge valve.
• Jacket available for heating and cooling purpose.
•  Stuffing boxes with easily disassembled housings PTFE gland packing provided.

A chemical reactor is an enclosed volume in which a chemical reaction takes place. In chemical engineering, it is generally understood to be a process vessel used to carry out a chemical reaction,which is one of the classic unit operations in chemical process analysis. The design of a chemical reactor deals with multiple aspects of chemical engineering. Chemical engineers design reactors to maximize net present value for the given reaction. Designers ensure that the reaction proceeds with the highest efficiency towards the desired output product, producing the highest yield of product while requiring the least amount of money to purchase and operate. Normal operating expenses include energy input, energy removal, raw material costs, labor, etc. Energy changes can come in the form of heating or cooling, pumping to increase pressure, frictional pressure loss or agitation.

SALIENT FEATURE:

•  Complete range of chemical reactor obtainable in dissimilar stipulation.
•  Manufacturing process can utilized with SS and MS.
•  In-Process quality control as per QAP and testing as per FAT Protocol.
•  Supply World Wide Installations supervision.
•  All kind of Heat Exchanger intend from Condenser, Evaporators , Reboilers, Tube type Double pipe to large Shell etc.
•  Customized Solutions available as per the Customer Oriented.
•  Meticulous manufacture by Skilled capable works team.

•  Wide Range Of chemical reactor is strong structure with High performance.
•  Satisfaction Guaranteed with Slurry Processing Agitator Design, Gassing Agitator Design, Viscous Fluid Agitator Design, Vertical & Horizontal Storage and Pressure Vessel design with Bonnet Heat Exchangers.
•  All kind of Heat Exchanger intend from Condenser, Evaporators , Reboilers, Tube type Double pipe to large Shell etc.