Features

    
 

Heavy - duty construction. Thick mild steel main plates & stainless steel bowl side plates.

Beater (mixing arm) is driven from both sides.

No through shaft, avoiding sticking of the dough, ensuring better hygiene

Lubrication system for greasing all the points.

Heavy-duty  bearing for counter-shafts.

Tilting of the bowl up to 900  (optional up to 1350). Bowl provided with water jacket.

Inching function with safety features for removing the dough after mixing.

Beater speeds: 40 (fast) / 20 (slow) rpm.

Beater made of solid casting in stainless steel, beater shafts, bowl top covers and all outer covers in stainless steel.

Motors :– 40hp. (30kw) with Frequency Controller, PLC and HMI 
(+) 1.0 hp. (0.75kw) Brake motor for bowl tilting

Separate floor standing electrical panel with electrical switchgear, frequency controller.

Operator panel with HMI and PLC.

 

Features  
 

Rotary Moulder to suit Moulding Roller of 10.2” dia. for 60” wide machine Moulding Roller of 400mm. dia. ( Moulding Roller is not a part of the scope of supply ).

Feed Roller of 9.4” dia. with circumferential and longitudinal grooves. Rubber Roller of 9.5” dia. coated with food grade quality rubber. Rubber Roller is friction – driven.

Feed Roller is driven by motor and gear box.

Moulding Roller is driven by gear on the feed Roller. Separate drive can be provided

Gap between Moulding and Feed Rollers is manually adjustable using worm & worm wheel arrangement. Gap can be shown on digital meter.

Feed Hopper with safety grill in stainless steel.

Scraper height is adjustable using a spring-operated handle with locking facility on graduated segment. Scraper knife: 5:4 mm thick / 7.0 mm ( for 60” wide machine ).

Scrap Dough Cross Conveyor provided below the Scraper which is driven by geared motor.

Side plates 58 mm thick and machined to high accuracy.

Fixed Panning Conveyor driven from the main drive or a separate Panner with separate drives.

Synchronization of all drives through a PLC system with HMI.

Features  
 

Rotary Moulder to suit Moulding Roller of 10.2” dia. for 60” wide machine Moulding Roller of 400mm. dia. ( Moulding Roller is not a part of the scope of supply ).

Feed Roller of 9.4” dia. with circumferential and longitudinal grooves. Rubber Roller of 9.5” dia. coated with food grade quality rubber. Rubber Roller is friction – driven.

Feed Roller is driven by motor and gear box.

Moulding Roller is driven by gear on the feed Roller. Separate drive can be provided

Gap between Moulding and Feed Rollers is manually adjustable using worm & worm wheel arrangement. Gap can be shown on digital meter.

Feed Hopper with safety grill in stainless steel.

Scraper height is adjustable using a spring-operated handle with locking facility on graduated segment. Scraper knife: 5:4 mm thick / 7.0 mm ( for 60” wide machine ).

Scrap Dough Cross Conveyor provided below the Scraper which is driven by geared motor.

Side plates 58 mm thick and machined to high accuracy.

Fixed Panning Conveyor driven from the main drive or a separate Panner with separate drives.

Synchronization of all drives through a PLC system with HMI.

Features

This arrangement is used to Lift and Tilt the Dough Trolley with mixed dough.

Dough Trolleys with internal surfaces in stainless steel, suitable for 250 kg. capacity.

Lifting / Tilting through side chains onto which dough truck support platform is fitted.

Features  
 

Separate Sheeters for Scrap and fresh dough.
Two nos. Gauge Rolls-Layering Conveyor provided.
Gauge Rolls Lifted / lowered through imported Jactuators keeping Gauge Rolls in a fixed position.
Side plates for Sheeters and Gauge Rolls 32mm thick and for Conveyors 16mm thick.Mechanical tracking and tensioning arrangements for all canvases
All Conveyors, Sheeters, Gauge Rolls driven by in-line helical geared motors with frequency controllers for speed variation.

Features  
 

Top & bottom Gauge Rolls of 300mm. dia Bottom Gauge Roll lifted / lowered through imported Jactuators, keeping the top Gauge Roll in a fixed position.
Side plates for Guage Rolls are of 40mm. thick mild steel Plates.
Side plates for all other Conveyor are of 20mm. thick mild steel plates.
Mechanical tensioning and tracking arrangements provided for all canvases.
All Conveyors & Gauge Roll Units driven by in-line helical geared motors fitted with Frequency Controllers for speed variation.

Features

Suitable for sprinkling of either sugar or salt using different rollers.

All parts made in stainless steel.

Sprinkler suitable for mounting on Panner with tilting arrangement.

Roller driven through geared motor fitted with frequency controller.

Quantity of sugar or salt sprinkled can be controlled by using knobs fitted on hopper or by speed variation of roller.

Features

Unit with stainless steel wire mesh through which sugar or salt falls into a hopper.

All parts in stainless steel.

Screw conveyor for taking out excess sugar or salt.

Geared motor for wire mesh conveyor fitted with frequency controller for speed variation.

Geared motor for screw of fixed speed.

Unit can be fitted on Panner below the Sugar / Salt Sprinkler.

Nose pieces on both feed and delivery sides for smooth transfer of biscuits shapes over wire mesh.

Features  
 

Ovens of Indirect Cyclotherm / Direct Gas / Fired / Convection / Hybrid Type.

Oil / gas / electric fired versions available. Oven can be supplied with wire band or steel band.

Oven length divided into suitable zones of varying lengths. Separate Heater Unit for each zone.

Heavy-duty structure made from thick, bent sheets of mild steel.

Heater Units with burner tubes, inlet ducts etc. in stainless steel, Units fitted with top and bottom distribution and turbulence ducts.

Side baking chambers fitted with cross turbulence tubes which are closer to wire band for faster and efficient heat transfer.

Wire band supported on chilled and hardened top surface, C. I. skids for longer life.

Band edge screens adjustable from outside to control the colour of the end rows of biscuits.

Expansion joints between baking chamber in stainless steel.

Feed End fitted with mechanical tensioning or pneumatic system for tensioning of wire band. Drums of 40” dia / 44” dia.

Delivery End with integrated Stripper Conveyor and Rejected Biscuit Conveyor.

Wire band driven by Delivery End Drum through geared motor.

Extraction fan at Delivery End of Oven.

Band Cleaning Unit provided with separate top and bottom brushes.

Electric panel as per IP 55 specifications with all electrical switch gear, digital baking clock, PLC/HMI.

Insulation of L.R.B. slabs in 225 mm. thickness on all sides having density of 100 kg. per cubic meter.

Outer Sheets made from mild steel ( powder coated ).

For Ovens with baking chambers greater than 220 feet length, both the drums of 44” dia.

Features

Used to transfer biscuits from Oven onto Oil Spray Unit.

Fitted either with wire mesh or cotton canvas.

Wire mesh or canvas driven by mild steel drums fitted with geared motor and frequency controller.

 

Features  
 

Unit fitted with wire mesh conveyor .

Separate set of discs with geared motors on above and below the wire mesh conveyor to create a spray a fine mist of oil to coat biscuits.

Trays to collect excess oil which drops into a tank below with an oil pump, and heaters.

Wire mesh driven by drums and supported on rollers.

Wire mesh drums with geared motor fitted with frequency controllers.

 

Specifications

Plant width
inches (mm)

A
Outside width
inches (mm)
32” (800) 47” (1200)
39”(1000) 55” (1400)
48”(1200) 63” (1600)
54”(1370) 69” (1750)
60”(1500) 75” (1900)

 
Features

Used to transfer biscuits from Oil Spray Unit to Stacker.

Side sections made from sheet metal.

Fitted with wire mesh driven by mild steel drums and supported on rollers.

Wire mesh driven by geared motor fitted with frequency controller.

Trays fitted on bottom side to collect extra drained oil.

 

Specifications

Plant width
inches (mm)

A B
Outside inches (mm) Canvas width inches (mm)
32”(800) 56”(1430) 36”(914)
39”(1000) 65”(1660) 45”(1144)
48”(1200) 74”(1890) 54”(1370)
54”(1370) 80”(2050) 60”(1525)
60”(1500) 86”(2185) 66”(1675)

 
Features

Sheet metal, powder coated sections.
Mechanical tensioning and mechanical / pneumatic tracking systems for canvas.
All rollers fitted with sealed ball bearings in mild steel with outside dia. machined.
End section frames at biscuit turning points made from heavy-duty structure angles.
Overhead or floor standing supports can be provided, (2 tier or 4 tier system available).

Features  
 

Two-fall, magnetic paddle wheel type.
First and third set of guides fitted on magnets for quick and easy setting of the distance between guides.
Drive drum, tensioning roller, tracking rollers fitted between side plates.
Separate drives for paddle wheels, brushes and canvas.
Feed End table height adjustable.

Features

Sections made from sturdy mild steel channels and angles.
Top sheets in 4 mm thick mild steel.

Drive section fitted with drive drums, mechanical tensioning and mechanical / pneumatic tracking rollers.

Guides of 5 mm thickness held by bridges.
Bridges with easily adjustable handles to set the distance between guides quickly