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Hopper Loader |
Automatic loading without human intervention for regrind & virgin material.
Option for abrasive material conveying.
Ratio loading can be also possible for 2 different materials in single unit.
Specially designed filters and dust separators with exclusive filter media to handle dust in all types of plastic raw material.
Modular construction concept - loader can be upgraded in future by using existing system to cope up expanded requirement.
Cost effective central blower and control to cater two or three loaders simultaneously.
Tools free concept for ease of maintenance.
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Silo And Silo Feeding System |
Made in Aluminium, Stainless Steel or Carbon Steel with coating.
Big Bag Unloading System for jumbo and small bag unloading.
Silo Feeding System - Pressure Conveying can be connected with multiple silos.
Diverter valve for multiple silos feeding with one feeding system.
Silo level monitoring system for inventory management.
Compatible with SCADA.
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Central Conveying System |
Sophisticated material conveying management system for different materials to feed multiple machines.
Complete customized solution as per plant layout & requirement.
Fully automatic material transfer for longer distance.
Complete flexibility in handling various materials.
Reduced spillage / wastage.
Central raw material storage.
Neat and Clean work area without granulate on the machine.
Minimum breakdown in production.
Increased productivity through labor saving and minimum rejection.
Modular System with scope of easy future expansion.
Up to 1000 alarm history can be stored.
2 USB port for connection, 1 Ethernet port connection.
Status monitoring features includes audio and visual alarm in case of fault.
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All Metal Separator |
Protects plastics processing machine screw-barrel and die from ferrous and non-ferrous metal impurities.
It can be installed directly online on processing machine or offline for batch production.
Ejection of rejected impurity occurs without shearing effect.
Special design for high Temp. application also available
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Hot Air Dryer |
Stainless steel construction with double wall insulation for energy saving.
Facilitated with hinge for easy cleaning and quick material change.
Blow down hot air funnel for uniform air distribution to ensure efficient drying.
Upper level temperature sensor as optional feature for energy saving and over drying protection.
Equipped with programmable timer to predry material and start instant production (EHD 100 & above)
Drawer magnet for screw-barrel safety and ease of maintenance.
Suitable for online as well as off-line operation.
Can accommodate auto hopper loader.
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Dehumidified Air Dryer |
Time tested & proven twin desiccant bed technology.
Most energy efficient design gives dew point up to -50ºC
Special design for PET and PET Flakes - integrated with inline crystallizer.
Easy setup - Suitable for on-line / Off-line drying.
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Pet Crystallizer |
PET is an excellent option for food applications, high clarity and high impact strength. With its low specific weight PET is replacing glass, PVC, PP and PS very fast. Its usage in packaging results in a large amount of post-consumer PET waste and also in house some rejects which needs to be recycled to re-use inhouse or for various applications like Box strapping, pelletising, Sheet Line or Polyester fibers. Conventional method needs 2-3 hours of crystallizer with separate tower structures before drying. A new method of recycling PET into pellets or directly into extruded sheet is said to save time and energy by combining crystallizing and drying with one piece of equipment. The central control maintains temperature profile in such a way that crystallizing and drying takes place at a time. Operating cost is 40% lesser (less than 0.2 KW/Kg.), so that the moisture level can go from 3% to less than 100 PPM. PET will appear in two different structures, amorphous or crystalline. Amorphous PET is mostly crystal clear, crystallized materials are opaque or white. Once processed, crystalline PET is converted into amorphous structure and it needs special crystalline treatment before re-processing. The system takes care of conveying flakes, crystallizing, drying and also discharging through vibrating dynamic bottom cone into the extruder directly. The complete system is designed to be used either for 50% of inline waste generated into Thermoforming & sheet line OR outside 100% waste to produce strapping, fiber or pellets.
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Screw Doser |
- Perfect solution for automatic, auto calibrated, continuous and on-line dosing of Masterbatch in extruder.
- Very compact and mobile unit.
- Directly fitted on extruder throat for homogeneous mixing.
- Hopper loader can be accommodated on its rigid body for main material loading.
- Quick emptying mechanism for quick color changeover.
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Pet Colour Doser |
Perfect solution for automatic, continuous and on-line dosing of Masterbatch in IMM & ISBM.
Very compact and mobile unit.
Flexibility of dosing micro granules as well as regular master batch.
Hopper loader can be accommodated on body for loading main material.
Quick emptying mechanism for quick color changeover.
Cooling block to avoid over heating of masterbatch.
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Volumetric Dosing Mixing System |
Patented unibody casting design and dosing roller technology.
Precise dosing to save costly master batches and additives.
Specially designed dosing station for regrind material.
Synchronized metering with main machine and homogeneous mixing.
Compact unit - easily mounted on barrel throat.
Multiple additives can be dosed in single system.
Quick material change & system cleaning - no tools required.
Wide range to suite any output requirement.
User friendly control.
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Gravimetric Dosing Mixing System |
6 Components dosing and mixing.
OCTOPUS : Multi Component – Multi Recipe central dosing system for multiple machines.
High dosing accuracy.
Suitable for Online as well as Offline application.
No tool concept – dismantling without tools.
Complete modular concept – anything can be fitted anywhere.
Fully automated computerized control with printing interface.
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Air Chiller For Blown Film Plant |
Direct cooling technology for air Blown Film Lines.
Consistency in air temperature regardless of environmental condition improves film quality.
Desired air temperature can be achieved in shorter time.
The air chillers are designed to adjust the power consumption according to the actual requirements.
Hot gas bypass system used for capacity control in partial load.
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Compact Chiller (Air And Water Cooled) |
Energy efficient air/water cooled compact chillers, suitable for working in high ambient conditions.
Chiller can be connected with multiple Moulding / Extrusion machines.
A seamless safety chain including function control of compressor, fan, pump and water filling level.
Maintenance free high volume, high pressure water circulation pump.
Freeze protection.
Liquid absorber in the cooling agent circuit.
High operation comfort, easy maintenance, low number of switching actuations.
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Mould Temperature Controller |
Precise Micro Controller
Simultaneous display of set and actual values.
Easy access to all units due to detachable covers.
All contact parts with water are made of non-corrosive materials.
Durable rubber coated castors.
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Servo Robots |
Synchronized with any Injection Moulding machine.
Easy and user-friendly programming makes the set-up simple.
Designed with AC servo motors in all three axes for simultaneous movement (3D).
Economy, efficiency and energy saving concept.
Sprue Picker
High Speed Pneumatic Sprue pickers.
Cost effective solution for all standard withdrawals.
Completely rotatable for tool change.
Electrical/Mechanical interfaces.
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Sprue Picker |
Sturdy mechanical structure.
Robust pneumatic cylinder.
Very high end PLC based operation control.
User friendly operations
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Plastic Conveyor Belts |
Saving of Labour.
Clean Room condition - untouched by human.
Integrated with Robots - Semi automatic assembly line.
Automatic counting of parts & filling into Box.
Separation of Sprue and Parts automatically.
Can be placed under the mould and convey sprue to online granulator.
Plastic belt eliminates parts damaged by falling.
Can be integrated with any existing line.
High quality and consistency in Production.
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Slow Speed Granulator |
Very low Rotor speed of 25 RPM with high torque delivery.
Very little or negligible dust in regrind as no shear action.
Very less noise due to low rotor speed and sound insulated hopper.
Imported cutter parts with unmatched precision and metallurgy.
Screenless machines with easy accessibility in cleaning and maintenance.
Suitable for online or offline applications.
No reduction in the molecular structure of the thermoplastics.
Low power consumption and small footprint.
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Medium Speed Granulator And Shredder |
Very wide range that gives solutions to all type of granulation needs.
Suitable for offline and online applications with blow, injection and extrusion machines.
Options like different cutter house width, rotor configuration, hopper design, rotor speed, conveying systems are available.
Clean double scissors cutting action and constant cutting circle, produce granules of uniform size with minimum dust even with tough plastic materials.
Less energy required to granulate due to true double scissor cutting action.
Ergonomic design of each model for easy accessibility in case of cleaning and maintenance.
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