Description / Specification of Mono Layer High Precision Extrusion Plant

We are involved in offering a wide range of Mono Layer High Precision Extrusion Plant to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Mono Layer High Precision Extrusion Plant. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design 

Description / Specification of Mono Extruder

We are involved in offering a wide range of Mono Extruder to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Mono Extruder. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design 

Machine construction is very robust, with all excruded square structural frame & mounted on anti vibration pad for smooth and noiseless running.
High precision Single Cam provided over a rigid Cam support on main shaft to attain firm position & accuracy.
The upward adjustment of Bottom platten (cutting height) can be adjusted with single screw attached punch fork.
Use of duplex sandwitch heater arrangement allows even the thickest material to be heated with minimum material stress to suit the product being formed & is also assisted by a multi heating zone controlled by PID Controllers.
Accurate Indexing of sheet (web) is done by spiky chain conveyor & driven by electrical motor / Brake motor.
A peircing heater is provided at the start of both sides of the chain for smooth conveying of the sheet through spiky chain.
All other close controls at various stages are given by a particular comprehensive range of controls provided in the machine.
Anti sagging arrangements have been provided on both sides of the chain conveyer to control the sag.

Machine construction is very robust, with all Box type excruded heavy duty structural frame & mounted on anti vibration pad for smooth and noiseless running.
High precision Double Cam provided over a rigid Cam support and mounted on main shaft to attain firm position & accuracy.
The upward adjustment of Bottom platten (cutting height) can be adjusted with single screw attached with double leg punch fork.
Use of duplex sandwitch heater arrangement allows even the thickest material to be heated with the minimum material stress to suit the product being formed & is also assisted by a multi heating zone controlled by PID Controls & Thyristor Firing.
Accurate Indexing of sheet (web) is done by spiky chain conveyor & driven by electrical motor / A.C Brake motor.
A peircing heater is provided at the start of both sides of the chain for smooth conveying of the sheet through spiky chain.
All other close controls of various stages are given by a particular comprehensive range of controls provided in the machine through Micro Processor.
Anti sagging arrangements have been provided on both sides of the chain conveyer to control the sag.

Fully Automatic
User Freindly Operation
Higher Production
Low Maintenance
High Consistancy
Online Prompt Support
Energy Efficient
Optimum Safety

MLEW AEROFORMER utilizes temprature pneumatic pressure and female moulds to form roll fed plastic material into a wide variety of products having the most complex contour. They combine all three phases of high speed pressure forming - heating, forming, and cutting into a single operation, eleminating trim irregularities and delivering very fast cycles.
The process begins when plastic material is unwound from a roll and fed into the forming area. A double toggle mechanism closes the forming press, trapping the plastic sheet against a heating plate. Compressed air is injected through the mould, ensuring complete contact of the plastic material with the heating platen. Exact, uniform and rapid heating is achived by the unique heating assembly.
As plastic reaches the optimum forming temprature, air is exhausted from the mould and forming air pressure is applied through thousands of tiny holes in the heating platten. This forming pressure forces the plastic into every details of the mould cavity. As the forming air is vented, the cutting die penetrates the sheet, leaving just enough material to keep the parts connected to the web. The press then opens and the formed parts are ejected and transported to the stripping and stacking stations.
Eight individual timers, three speed controls, and four air controls allow ultimate fine tuning of all phases of the cycle. The cycle (which takes from two to five seconds, depending on the material thickness and the mould design) can e shortened by 5 - 20% with MLEW's Aeroform optional pre-heater.

UNIFORMER - Special Features

Adequately spaced forming station facilitates higher number of cavities even for larger size products.
Combination of vacuum & pressure application results in enhancement of forming quality even for critically contoured products, like never before.
All principal motions are servo controlled for attaining highest level of consistency and accuracy.
Forming & Trimming stations are separated by distance in the same linear axis and thus the individual tool life extends tremendously.
High speed Trimming station driven by Eccentric Shaft & powered by servo motor optimizes both accuracy & speedy of trimming operation
Fully automatic post trimming operation for counting and finished product stacking facility ensure lowest man power involvement.
All bought out materials are of highest quality standard and are sourced from word reputed brands
Can well accept PS/HIPS/EPS/PVC/PP polymers of forming grade
Ensure the yield point i.e. one operator per machine need

Multicavity Multi Row Moulds
Easy Changability of cavity
Optimum Utilisation
Less Scrap generation
Matching with both Thick / Thin Walled Containers
Full finished by in-house CNC machines
Usable for 24 Hours
Continuous Development
Inside Cooling

Injection Moulds - Applications

MLEW is fully competent to deliver Injection Moulds with its sophisticated inhouse design unit which works with latest 2D and 3D software systems. The conversion process is executed in a fully computerised Machine Shop manufacturing the most durable and economic moulds which last quick injection time and produce products of highest quality standard to meet the following area of application:

Multi cavity Hot-Plate of Hot Runner PET PREFORM MOULDS
Fully Auto Moulds for UPVC/PPR Pipe fittings
Moulds for Household, White goods etc.
Multi Cavity Hot Runner Moulds for Writing Instruments
Moulds for Audio & Visual Entertainment World
Moulds for Industrial Products like Automobile, Aeronautics etc.