Fully Automatic Plating Plants are used in the metal finishing industry to carry components held commonly in Racks or Barrel, mechanically through a number of treatment cycle Tanks, by means of PLC operated transport wagons.

The advantages of “KCPL” Automatic plants are direct savings in labour cost, Better process application & production control, Improved solution maintenance and quality control, Lower floor space, Possibility of larger and deeper Tanks with larger and heavier rack sizes. Better control of dragout, Lesser danger of solution contamination, Efficient fume extraction and ventilation, High quality ETP process and so on…….all leading to a high rate of economy in production costing.

KCPL plating and metal finishing plant includes manufacturing of complete Plant such as Process Tanks & Ancillaries, Flight Bars, Material Handling Systems, PLC Automation, Centralised Control Panel, Fume Exhaust System, Heating System, Cooling System, Effluent Treatment Plant, Service line connection, etc. * Installation * Commissioning * Maintenance * After Sales Service backup. We can undertake complete responsibility for all peripheral aspects of an automatic plant as featured above including training of operated personnel. We have our own specialist staff for installing the plant and equipment so as to enable smooth, dependable and successful commissioning with our responsibility.

Water Demineralisation is a process of removing mineral salt from the water. Only those substances which ionise in water can be removed by this process before it can be used for any Industrial Applications.It contains two resin columns.

CATION EXCHANGER COLUMN :

Strong Acidic Resins to replace the metallic cations with hydrogen ions. When no more hydrogen ions is available for exchange, it must be regenerated with HCl.
ANION EXCHANGER COLUMN : 
Strong Basic Resins to remove anions of both strong and weak acids and producing water which is sensibly free from dissolved solids. Regenerated by passing Caustic soda.
RAW WATER QUALITY :

The raw water should preferably be municipal tap water at ambient temperature, free from colour suspended matter, turbidity, free chlorine, heavy metals, oil, etc. Boring, Well, River bed and turbid water will demand analysis and vigorous pre-filtration before passing through the "DM. Plant”
TWO-BED SYSTEMS (K SERIES) : 
Our two-bed demineralisers are used where water containing as little as 5 ppm of dissolved solids or conductivity less than 25 µs/cm is required. Choose from a range of models to suit exact needs available in PVC, FRP, LDPE & MS Rubber lined columns, charged with resins, multi-valve controls, conductivity cell.