Operation :

The unfiltered liquid is fed into the filter under positive pressure, where liquid travels in downwards direction and finds its way through opening on sides of the Filter Plates.
As the liquid pressure increases, the Filter media holds the foreign particles and allows only clear filtrate to pass through the central channel formed by interlocking pressure cups to the outlet. Filtration is continued until the cake holding capacity of the unit is reached or until the filtrate rate becomes too slow owing to cake resistance.

Features :

Horizontal Plate Filter Press is enclosed construction, preventing evaporation, oxidation, leakage and fumes escaping from product.

Filter plates are available in two sizes. Deep plate for large percentage of cake holding capacity and Shallow plate for small percentage of cake holding capacity.

The horizontal filter plate and even thickness of cake, prevents the cake dropping as well as cracking, thus assuring better filtrate quality.

The Filtration area and cake holding capacity can be increased or decreased according to requirement.

The Cartridge assembly consists of plates, perforated screens, spacers and fitter media. Interlocking spacers internally form single pipeline. The unfiltered liquid is centrally fed under pressure from bottom inlet. The liquids spreads out equally on each plate fitted with filter media. Solids remain on filter media and clear. filtrate flows through precisely made holes on sides of plates and collects in the shell, which then comes out through the outlet. In this process, solids are evenly distributed on each plate. The cake is then cleaned from the filter material and used again for filtration process.

Plate & Frame Type Filter Press is suitable for Kieselguhr / Sheet Filter for Coarse, polishing and Sterilizing filtration duties.

Filter Press constitutes of Fixed, Moving and Rocket body all of which are cladded with stainless steel sheets. All the joints are welded. The Fixed and Rocket body are connected with pipes, forming a self supporting chasis. Filter Plates, Frames and Moving body are Guided on chasis pipes.

With the Aid of change over plate, filter press can be divided in two sections for two Stage filtration.

Salient Features :

The conical shape at both ends enables uniform mixing and easy discharge. 

All contact parts are made out of stainless 304 or 316 quality material, as required by customer. 

Maximum care has been taken to ensure safe operation of the unit. 

Manual rotating facility with hand wheel for inching. The same will be provided with ss cover & limit switch. ( In 200 Kgs. & above model ) 

Two nos. of safety road will be provided at back side. ( One LH side & one RH side ) 

Suitable size of butter fly valve at one end of the cone provided for material discharge & hole with openable cover provided at other end of the cone for material charging & cleaning. 

One shaft with 04 nos. of fixed buffels with mirror polished provided inside the cone. 

Cone will be mirror polished from the inside & outside & structure will be matt polished. 

All moving parts covered with SS304 covers. 

Safety guards made from SS304 pipes provided in front of the m/c with limit switch. 

Panel fabricated from SS304 material with facility of three phase indication, D.O.L. tarter, digital timer & Amp. Meter. 

As per customer requirement machine will be provided with left side drive or with right side drive. 

The conical shape at both ends enables uniform mixing and easy discharge. 

All contact parts are made out of SS304/316(as per customer requirement) quality material. 

Maximum care has been taken to ensure safe operation of the unit. 

Worm reduction gear use for speed reduction. 

Food grade rubber gasket will be used on both end of cone as well as in butterfly valve. 

Inside & outside of the cone will be polished to the mirror finished. 

General structure made out of SS304 and Polished to the matt / mirror finish ( as required by you ) in GMP Model. 

All safety guards & covers made out of SS304 in GMP Model. 
Hand wheel will be provided for manual tilting of cone. 

Safety guards provided with limit switch to not start the machine when safety guards are not in proper position.

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Mass Mixer (For Powder/ Tablet)

Introduction

The Mass Mixer Machine is basically mixing a assembly wherein the mixing stirrer is in horizontal position in the container & have a single speed, simple rotation. The stirrer rotates around it self at a very slow speed inside the bowl and thereby achieving intimate mixing of dry or wet materials of Tablet Granulation, Powder, Chemicals, Food & Confectionaries Materials.

Because of a special design feature of machine & stirrer, the mass mixer can be mix the sticky materials & also uniformally and intimately mix the materials which are to be difficult to mix. 

Special Features :

Range of models to suit working volume 50,100 & 200 Kgs. At bulk density of 0.50 gms/cc.

All contact parts are made out of S.S.304 quality material.(SS316 provided on demand on extra cost)

Compact design requires comparatively smaller floor space.

Single stirrer with single speed for dry & wet mixing.

As stirrer's sealings comes in contact with product, there may be any black particle contamination problem, after sealing bush got wear & tear.

All non contact parts (general structure)made out of mild steel and claded with SS304 or crome plated or made out of SS304 in GMP Model. Contact parts are polished to the mirror finished and non contact parts are polished to the matt finished in GMP Model. All safety guards & covers made out of SS304 material in GMP model & made out of mild steel & painted in standard model.

General structure & all non contact parts are made out of Mild Steel & same will painted in Standard Model.

All moving parts are enclosed with safety guards.

Thrust bearings are provided to carry out rigid thrust load.

Easy for cleaning & operating.

Simply designed SS304 dust cover provided with one port for material charging & inspection.

Interlocking system with top dust cover, to avoid accident, during process. 
The container tilting system provided for easy unloading of material and easy cleaning.

Specially design all moving parts provided with provision of easy lubrication.

Optional Features :

SS316 product contact parts instead of SS304.

Variable speed drive or double speed of stirrer provided on extra cost , if required.

Flameproof model.

Application :

Ideal for mixing of Pharmaceutical powders, chemicals, food and confectioneries etc.

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V-Shape Blender

Operation

The "V" BLENDER is an efficient and versatile blending machine for mixing and lubrication process of dry powders homogeneously. Approximate two third of the volume of the Blender is filled to ensure proper mixing. The "V" Blender gives best result for powders due to suitable medium speed and "V" shape of container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.

In "V" Blender the powders comes from all sides due to the "V" shape of the product container, hence requirement of RPM is medium. Suitable mainly for powder & granules type material. This type of material gets sufficient continuous movement. Due to the "V" shape of container, have only medium movement and will results in good quality of blending/lubrication of granules.

Special Features :

[Big V-Blender]

Suitable for dry mixing of products in powder form.

Easy for loading and unloading.

Easy for cleaning.

All contact parts are made out of SS304 / SS316 or SS316 L quality material, as per customer requirement. 
Simple design requires minimum maintenance.

General structure & safety guards made out of mild steel & painted in Standard Model and made out of SS304 & polished to the matt finish in GMP Model.

The "V" shape gives sufficient continuous movement to the granules, result in good quality.

Maximum care has been taken to ensure safe operation of the unit.

Manual rotating facility with hand wheel for inching.

Optional Features :

Contact parts made out of SS316 or SS316 L instead of SS304.
Flame proof drive motor along with flame proof starter.
Vacuum Loading facility for material charging.

 

H

Introduction

The Mass Mixer Machine is basically mixing a assembly wherein the mixing stirrer is in horizontal position in the container & have a single speed, simple rotation. The stirrer rotates around it self at a very slow speed inside the bowl and thereby achieving intimate mixing of dry or wet materials of Tablet Granulation, Powder, Chemicals, Food & Confectionaries Materials.

Because of a special design feature of machine & stirrer, the mass mixer can be mix the sticky materials & also uniformally and intimately mix the materials which are to be difficult to mix. 

Special Features :

[Big V-Blender]

Suitable for dry mixing of products in powder form.

Easy for loading and unloading.

Easy for cleaning.

All contact parts are made out of SS304 / SS316 or SS316 L quality material, as per customer requirement. 
Simple design requires minimum maintenance.

General structure & safety guards made out of mild steel & painted in Standard Model and made out of SS304 & polished to the matt finish in GMP Model.

The "V" shape gives sufficient continuous movement to the granules, result in good quality.

Maximum care has been taken to ensure safe operation of the unit.

Manual rotating facility with hand wheel for inching.

The RIBBON BLENDER is an efficient and versatile blending machine for mixing of dry granules & powders homogeneously. Approximate two third of the volume of the container of Ribbon Blender is filled to ensure proper mixing. The Ribbon Blender gives best result for mixing of dry powder & granules due to the design and shape of the mixing ribbon and product container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.

Material should be charge from the top side. There are port/ports should be provided on the top cover to charge the material as well as for air vent. One discharge valve provided at the bottom side at center of the container. The discharge height could be adjust as per the requirement, so that material gets discharge in the other container directly, so that material handling time for discharge is nil and the operation is dust free.

Operation :

The OCTAGONAL BLENDER is an efficient and versatile blending machine for mixing and lubrication process of dry granules homogeneously. Two third of the volume of the Cone Blender is filled to ensure proper mixing. The Octagonal Blender gives best result for granules due to very slow speed and octagon shape of container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.

In Octagonal Blender the granules comes from all sides due to the octagonal shape of the product container, hence requirement of RPM is less. Suitable mainly for Crystalline & Granular type material. This type of material gets sufficient continuous movement due to their shape if container have only slow movement and will results in good quality of blending / lubrication of granules.

Cage Blender are used mainly for blending of dry powders for capsule plant, for blending and homogenizing of dried granules for tablet production.

This is a closed and contained system where by a single step transfer material from container of the Conta blender is transferred to the tablet press hopper.

Available in linear and rotary configuration depending upon speed requirement.
Ppeed 80-240 vials/bottles per min.
Various inner and outer washes are provided for various application Hot air can be provided for drying.

make the automatic bottling line page similar as filter press

• Also, known as Scarmbler and Unscrambler

• Available in diff. Sizes 3", 36", & 48" etc.

• With variable/fixed pulley drives suitable to ensure continuous, regulated flow of containers.

• Can also be provided with VFD (variable frequency drive) for speed variation.

Operating principle: Volumetric and Vaccumetric.

Syringes are equipped with perfect suck back arrangement to avoid dripping.

fill volume can be adjusted with the help of adjustable eccentricity of ram shaft.

No bottle - No filling arrangement.

Foaming & spillage is avoided due to diving nozzles.

Fill volume upto 5 ltr.

Available upto 8 heads depending on requirement.

Also available Semi-Automatic twin head model with or without diving nozzles.

Widely used in pharmaceutical, Cosmetics, Distillery & brewery, Lube & Edible oil and PEsticides industries.

Also available Vaccumetric rotary fillers in diff. capacity

Suitable for various sizes of caps.

Available up to 12 head depending up on output requirement.

Due to the special safety device on star wheel shaft, it prevents any damage to the working parts in case of jamming or over Loading.

"No Container, No cap, No capping"

Perfect synchronisation between conveyor and star wheel is achieved by using single motor only.

Various type of specially designed capping heads ensures high quality of capping.

Vibratory/ mechanically oriented cap feeding arrangement can be provided.

Multitrack conveying system either of S.S/delnin slats.

S.S. light canopy with black and white background is placed above conveyor.

Three track having either side un-inspected & center inepected goes for further labelling.

Manual pick up from un-inspected track & found ok, place in center track for further process.

Can be designed as per container & requirements.

GMP design

Full security package including counter.

product data storage facility

No change parts required.

Very less down time for change over.

Suitable for Glass, Plastic,Pet,Tin, Corrugated contaniers

Structure is made up of S.S. 304, 30 mm Sq. pipe, 16 SWG with matt finish.

A/C frequency variable drive.

Belt-alignment system for long life) straighter running of belt.

S.S. elegantly matt finishing.

Adjustable height of conveyor belt, to align, with other machines of the line.

Self-alignment bearing for easy maintenance.

Rigid vibration free construction for trouble free performance.

In the process of coating tablets and confectionaries, the personal skills of the coater needs to be supplemented by a correctly designed, versatile coating pan. 

J.K.INDUSTRIES Coating Pan have very heavy & sturdy structure , made from angles & channels. Complete structure covered from all sides. Two nos. of covers with hinges provided on two sides( left & right ) of the structure. Three nos. of covers are fixed with bolts. 

Variable speed pulley system made out of cast iron, with motor slides are provide up to 48" size for speed variation. Motor & worm reduction gear are used of any reputed make, as per customer requirement. ( A.C. frequency drive for variable speed of coating pan will be also provided on demand ) 

Coating pan made from 10 SWG, SS304 or SS316 or SS316 L material and polished to the mirror finished from inside & outside. 

Operation :

This vibrating energy screen is unit consisting of circular pretensioned screen mounted on the frame along with vibrating motor. The vibrating motor imparts three plane vibrations to the screen due to revolving eccentric weights. Total assembly is mounted on suitable springs so that it becomes a independent body which vibrates without parting any vibrations to the foundations.

Special Features :

High capacity & optimum use of space. 

Process adaptability. 

Low operating and maintenance cost. 

Long screen life. 

Easy for assembly & dis assembly for cleaning & change over of screens. 

Springs amplify the vibrations leading to reduced motor HP, maintenance & operational cost. 

Compact unit for easy of operations. 

Available in two, three & four deck also.

Needless to say, it also provides the benefits of the effective manpower utilization.

J.K.INDUSTRIES Liquid Manufacturing Plant consist the following equipments and accessories.

Sugar Syrup Vessel

Pre-filtration unit

Manufacturing Vessel

Filtration unit

Storage Vessel

Control Panel

Product Piping

Working Platform

It is specially designed to take care of two critical factors which directly affects the quality of the Ointment / Creams.

Minimum man handling of Ointment.

Negligible vacuum drop during mixing & blending. 

Needless to say, it also provides the benefits of the effective manpower utilization.

J.K.INDUSTRIES Ointment Plant consist the following equipments and accessories.

Manufacturing Vessel OR Jacketed Planetory Mixer

Wax Phase Vessel

Water Phase Vessel

Storage Vessel

Vacuum Pump

Control Panel

Product Piping

Working Platform

Material Transfer Pump to Transfer material from manufacturing Vessel OR Planetory Mixer to Storage Vessel & Storage Vessel to Ointment ( Tube ) Filling M/C. ( 02 nos.)

Description :

[Multi Column Distillation Plant]

J.K.INDUSTRIES Multi Column Distillation Plant is based on FINN-AQUA design. It consist of specially designed columns which make optimum use of the principles of interstage heat exchange (Multi effect distillation method) to produce pure pyrogen free sterile distilled water for injectables as per IP/BP specification. The vapour with high velocity and under pressure passes over a SPECIALLY DESIGNED SPIRAL BAFFLE system which develops tremendous centrifugal force and thus eliminates any chances of pyrogens carry over in the vapours. 

By Multi Effect Distillation method significant energy (75% approx) is saved when compared to the conventional method. All contact parts are made out of AISI 316 quality stainless steel and mirror polished. All pipes and tubes are essentially seamless. The unit is mounted on sturdy m.s. tubular stand and duly painted by epoxy paint. 

Operation:

FLUID BED DRYER is designed to introduce the hot air stream at the base of the product container which is filled with the material. Induced draught is created by means of blower and fresh air is sucked in to the unit. The fresh air is heated by means of electrical heaters or steam or thermic fluid heaters. This hot air stream expands the bed of material at certain velocity & reating turbulance in the product. The phenomenon is known as fluidisation and offer conditions which are almost ideal for drying. Fluidisation produces full agitation of solid particles and since each particle gets surrounded by hot air, heat transfer is extremely high and uniform. The product is dried fast without appreciable loss of heat. Filter bags prevent particles escaping from the dryer.

Construction :

"J.K.Industries" Tray Dryer / Drying oven is fabricated out of rigid angle iron frame with double walled panels insulated with best quality compressed fibre glass and with a rigid door fitted with strong hings and best choosen locking arrangement. A control panel is fixed in front of the oven to facilitate the operation easily. It has a large working space and is available, manufacturing from mild steel & in good finishing outside with synthetic enamel colour & inside painted with heat resistent paint to resist temperature up to 300 degree, in Standard Model. It is also manufacture completely from SS304 or SS316 ( As per customer requirement ) in GMP Model & polished to the mirror finish from inside & matt finish from outside.

 

Operation :

[Rapid Mixer Granulator]

Rapid Mixer Granulator is designed to achieve excellent mixing and consistent granules at lower operating cost along with higher productivity. Better mixing and closed control of granule size leads to faster tableting speeds with improved quality and least rejections. 

Introduction:

J.K.Industries Multi Mill is a self contained portable unit useful for high speed GRANULATING, PULVERISING, MIXING, SHREDDING AND CHOPPING, etc., of a wide range of wet and dry materials without special attachments. As compared to the four common principles of size reduction i.e. grinding, compression, impact and shearing, which often do not produce controlled size reduction, this machine utilises the principle of variable force swing hammer blades having both knife and impact edges rotating with a carefully selected screen to control size reduction. Flow path of material in vertical rotor machine is streamlined. During comminution, material entering the chamber travels to the periphery and passes through the screen tangentially and radially, avoiding chocking and temperature rise.

For over a quarter of a Century, J.K.INDUSTRIES Industries have been supplying stainless steel tanks and process equipment to the brewing, beverage, food, waste, pharmaceutical and chemical industries. We also supply mild steel tanks.

we handle the increasing demand for high quality stainless steel storage and process vessels from a wide range of industries – each with its ownrequirements.

J.K.INDUSTRIES manufactures STORAGE Vessels from 50 litres to 180,000 litres which can be used for various applications, with the following accessories/attachments.

Jacket for heating/chilling/maintaining the temperature of the product within the vessel
Electrical trace heating of the vessel to maintain product temperatures 
Cladding in either stainless steel (welded or riveted) or riveted aluminum to maintain internal temperatures 
Attaching a mixer/high shear blending unit to the vessel 
Ensuring that the vessel is suitable for CIP, including spray balls etc.