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  HMT MACHINE TOOLS LTD
Bengaluru
 
 
 
  • Die Casting Machines
  • Presses And Press Brakes
  • Printing Machines
  • Cnc Control Systems
  • Precision Ballscrews
  • Broaching Drilling And Milling
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    Flat Bed Lathes Cnc

    Designed to provide flexible, accurate, and cost effective machining (such as chucking jobs, shaft turning, OD/ID, profile turning and thread cutting).
    Salient Features :

    » Infinitely variable spindle speeds, selectable in two automatic ranges.
    » Optional 12-station tool turret in lieu of standard 8-station.
    » Rigid tailstock with hardened and ground guideways.
    » High precision antifriction bearings for the hardened and ground main spindle.
    » Hardened and ground bed guideway.
    » Both longitudinal and transverse axis (Z & X) are by ballscrews and AC servomotors with encoder feed back.
    » Carriage and cross slide guideways are fixed with antifriction turcite liners for stick slip free movement.
    » 8-station bidirectional tool turret . 12-station turret optional.
    » Rigid tailstock with hardened and ground sleeve. Can also by supplied with optional rotating centre.

     
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    Flat Bed Lathes Non Cnc

    Bringing economy, precision and speed into heavy machine shop.
    Salient Features :

    » Box type construction of bed with flame hardened bed guideways.
    » Main spindle supported by two Timken taper roller bearings in front which dampen vibrations during heavy cuts and at rear supported by precision NNK bearings.
    » All gears in main drive and feed drive of ally steel, case hardened and ground.

     
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    Slant Bed Lathes Cnc

    Modular turning center for total turning solutions.
    Salient Features :

    » Compact high-tech product optimally customised to requirements.
    » Built on modular concept with lot of add-on features and focus on quality.
    » Integral 450 cast iron base with vibration dampening properties designed for maximum rigidity and stability.
    » Facilitates turning, boring, facing, threading, rigid tapping, profiling and several other operations.
    » Optional C-axis with driven tools/servo turret, integral spindle and 2 ?m spindle runout.
    » 12-Station electromechanical turret in lieu of standard 8-station.
    » Preloaded linear motion guideways.
    » Preloaded both end supported ballscrews for enhanced rigidity while cutting.
    » Higher rapid rates - reduced cycle times, reduced cost per piece.

     
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    Cnc Chuckers

    Bringing economy, precision and speed into heavy machine shop.
    Salient Features :

    Optimally designed cost effective high productive chucker offering wide range of manufacturing solutions while meeting stringent quality requirements.

    Comprises of two main spindle heads, with 8-station bidirectional turret mounted on compound sides for each spindle. This configuration enables the two main spindles to independently carry out machining operations on two components or on both sides of the sam e component simultaneously, thus eliminating intermediate storage, and virtually doubling the production.

    Capable of turning variety of bar and chucking components involving straight and taper turning, drilling, boring, contouring, internal, and external threading, etc. Ideal for turning, boring, drilling and threading operations on components with length to diameter ratio of less than one.

    Gearless headstock with spindle supported on high precision angular contact ball bearings and is driven by AC spindle motor.

    Slides controlled with an AC servo system and are provided with low friction guideways.

    Hydraulic chucking of the work ensures quick and rigid gripping during high metal removal.

    Provides high degree of flexibility in machining components like gear blanks, housings, bearing races, etc. with dia. Up to 200 mm.

    Ideal CNC chucker for economic machining in not only medium and large production but also justifies small batch production, through quick change over time.

     
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    Cnc Bar Turning Center

    Salient Features :

    » Range of CNC Bar Turning Centers to meet accuracy, economy and flexibility in machining of turned parts in small to medium batches.
    » Automatic turning of components with 2/4 axes control.
    » Bar/chuck working.
    » Cross/off center drilling and milling.
    » C-Axis control.
    » 12-Station tool turret with 6 driven tools.
    » High rapid traverses and short indexing time.
    » Complete machining of components.

     
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    Multispindle Automats

    Salient Features :

    » Compact, low vibration portal frame construction with top mounting cam shaft, resulting in wide open tooling area, easy access to tooling and control cams, unrestricted swarf disposal.
    » Bar automats AS series are with bar feeding and clamping feature.
    » Chuck automats ASH series are with manual loading and unloading feature.
    » Magazine attachment can be fitted to these machines.

     
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    Cnc Trainer Lathe

    Salient Features :
    » Compact table top model, most ideal for training institutes.
    » Machine with higher power suitable for steel cutting.
    » Stepless AC drive for headstock.
    » Hardened and ground spindle runs in precision antifriction bearings.
    » Conventional FANUC/SIEMENS CNC system controlled machine best suited to technical educational institutions and small shops.
    » Recirculating Ball screw and nut arrangement for longitudinal and cross axis.

      
    CNC SYSTEM :

    » FANUC/SIEMENS based CNC system with increment and continous JOG .
    » Monocrome LCD screen.
    » Stepless AC drive.
    » Axis homing.
    » Number of axis-2.
    » Incremental and continous JOG.
    » MDI/SINGLE BLOCK/Auto execution.
    » Software limits, feed hold feed override 0-120%.
    » Linear and circular interpolation.
    » Dwell time.
    » Thread cutting.
    » Zero offset.
    » Inch/Metric/Absolute/Incremental programming.
    » Feed per minute and feed per revolution.
    » Turning and Threading cycles.
    » Block skip, G & M codes as per ISO.
    » Backlash compensation.
    » Bi-directional automatic 8-station tool turret with provision for holding 4 external and 4 internal tools.
    » Slide moves on antifriction PTFE lining.
    » Alarm messages.

      
    STANDARD ACCESSORIES :

    » One set of hand tools for normal operation.
    » One set of instruction-cum-programming manual.
    » Dual core (Blur and Off-white).
    » Panel AC.
    » MPG.

     
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    Vertical Machining Centers

    Salient Features :

    » Machine structure designed for optimum performance from static, dynamic and thermal aspects.
    » 12-Tools armless tool changer
    » Z-Axis on the spindle and X, Y axes on the table
    » Dynamically balanced cartridge type spindle unit.
    » Direct coupled ballscrews with feed motors
    » Absolute encoders for all axes
    » Space saving and single lift type design.
    » Rigid tapping
    » High pressure coolant system
    » TPM Friendly machine
    » TPM Friendly machine
    » Head counter balance

     
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    Horizonatal Machining Centers

    Salient Features :

    » Make up a range that satisfy the needs of any metalworking shopm machining a variety of components
    » Offered with 40/60 tool ATC and twin pallet shuttle
    » Continuous rotary table as fourth axis B

     
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    Die And Mould Machining Centers

    Salient Features :

    » High speed, high power integral spindle
    » Cartridge type spindle arrangement mounted on the ram for easy dismantling during servicing
    » Automatic spindle temperature cooler
    » LM guides for X & Y axes
    » Ram structure for Z-axis with enveloping guideway design with large contact area to ensure good cutting performance throughout the stroke
    » Optional rotary table with tilting axis for a full-fledged five-axes machining
    » Total clamping through disc springs and declamping through pneumatic
    » Cam operated armless 24 tools ATC
    » Minimal hydraulics
    » Counter balancer to ensure zero drop during power failures

     
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    Cnc Tool Room Milling Machine

    Salient Features :
    » Versatile Tool Room Milling Machine with capability for milling,drilling, tapping & boring at any angle.
    » The machine is equipped with 3-axes AC servos and variable frequency drive for spindle with 3-axes AC servos and variable frequency drive for spindle with state-of-the art Siemens 802D CNC system. All axes fitted with LM bearings.
    » Equipped with 40-3000 rpm 1.5 kW spindle with variable frequency controlled ball bearings for spindle.
    » Can ideally be used for tool room applications and in automobile and auto ancillaries, small industry and educational & training centres.

     
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    Drilling And Tapping Center

    Salient Features :

    » Compact 3-axes CNC Drilling & Tapping Machining Center.
    » Main spindle built with integral motor with oil cooling for high speed applications.
    » Preloaded linear recirculating guideway system for X, Y, and Z axes for high speed positioning.
    » AC servomotors for feed drive.
    » Spindle orientation and power draw bolts.
    » Rigid tapping - 1 pitch per 1 revolution.
    » Turn table with pallet.
    » Efficient coolant and chip disposal.
    » Automatic cyclic lubrication system.
    » Coolant through spindle (optional)
    » Guideway protection through telescopic and bellow covers.
    » Cam operated fast auto tool change system. Armless ATC on DT 40. Linear type ATC on BLITZ 30
    » Useful for auto & auto ancillaries, electrical & electronics industries, instrumentation, defence, aerospace & general engineering industry for machining on steel, cast iron, aluminium

     
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    Training Machining Center

    Salient Features :

    » An economical and user friendly PC based system to meet Training requirements of all Training Centres, Technical and Educational Institutions in CNC machine tools operation & programming.
    » Provides a comprehensive range of CNC functions for both Vertical and Horizontal modes of operation, with a CRT monitor and many more advanced features.
    » PC based CNC system
    » Compact table top model, most ideal for training institutes.
    » Stepless DC drive with RPM and load indication for spindle.
    » Hardened and ground spindle runs in Precision antifriction bearings.
    » Economical CNC system best suited to educational institutions.
    » Recirculating Ball screw and Nut arrangement for all axis
    » Machine lamp

     
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    Milling Cnc

    Salient Features :

    » Rectangular box construction made of weldment with sufficient ribbing for rigidity.
    » Cross beam generously ribbed to take up extreme cutting loads.
    » AC Spindle motor for main drive.
    » LM Guides.
    » Compound slide comprising of Y axis and Z axis integral to the milling head is driven by AC servomotors coupled to the ballscrews through timer belt and pulleys.
    » Two pallet bases.
    » All bearings lubricated for life.
    » Efficient chip disposal system.

     
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    Cylindrical Cnc

    Salient Features :

    » Table traverse and tailstock mounted dresser.
    » Angular/straight wheel head facility.
    » High rapid traverse for slides.
    » Turcite pasted table guideways.
    » Preloaded antifriction guideways for wheel head slide.
    » Work head with dead-cum-live center/work head spindle mounted on preloaded ball bushings for axial movement of the spindle through electromechanical drive (autoflagging version).
    » Tailstock quill mounted preloaded ball bushings with manual taper correction.
    » Moving weight type in-situ balancing equipment.
    » Air blast oil cooler for wheel spindle lubrication oil.
    » Automatic wheel slide retraction facility during power failure.
    » 2-Axes CNC control.

     
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    Cylindrical Non Cnc

    Salient Features :

    » Designed for high rates of stock removal for batch production requiring fine tolerance limits with finest surface finish.
    » Available in universal and production models, having infinitely variable table traverse, with a dwell and automatic infeed at table reversals.
    » The universal models are equipped with swivelling wheel head and built-in provision for internal grinding.
    » A single lever controls table traverse, work rotation, coolant flow and rapid approach of wheel head during production runs.

     
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    Crankshaft Cnc

    Salient Features :

    » High precision 5-axes Crankshaft Grinding Machine that offers economic solution for grinding of crank pins and journals of crankshafts in automatic cycle.
    » Inprocess two jaw steady rest and gauge controls the finished size
    » Only loading/unloading and indexing for next pin set-up to be done manually.
    » Directly driven ball screws with AC servomotor for infeed axes.
    » Both ends fixed and pre-stretched precision ball screws driven by AC servomotors for reliability of positions.
    » Profile dressing along with end radius.
    » Infinitely variable speed for work head.
    » Rigid structure.
    » Wheel spindle runs in special high precision tilting pad type hydrodynamic bearing with independent continuous lubrication system.
    » Dual table with aerostatic lifting arrangement enable precise and easy taper setting (CSG 500 CNC).
    » Counter balancing device and chucking device mounted on work spindle. Work drive motor is de-energised for balancing of crankshaft easily.
    Special Executions :
    » Machine with higher GWH power.
    » Dynamic wheel balancing apparatus.
    » Electronic automatic wheel balancer.
    » Table/bed/wheel head mounted inprocess gauging.
    » Constant wheel peripheral surface speed.

     
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    Crankshaft Non Cnc

    Proven Grinder for its high rigidity, accuracy & reliability. Now with PLC control, upgraded features and various other options.
    Salient Features :

    » Bed made of high tensile strength cast iron, heavily ribbed for better vibration damping and shock absorption through stability and high rigidity of machine.
    » Precision V & flat guideways for table with continuous automatic lubrication.
    » Dual table arrangement for taper setting and taper grinding facility.
    » Hydraulic stepless variable table speed with provision for dwell and dampening.
    » Grinding wheel with axial movement of 5 mm on either side to an accuracy of 0.01 mm.
    » Antifriction roller/turcite lined guideways for infeed slide, ensuring micronic response and repeatability.
    » Both workhead and tailstock spindles are provided with eccentric clamping arrangement with chuck for adjusting according to the eccentricity of the crank pin. The required eccentricity can be set within 0-130 mm with an accuracy of 0.1 mm. Alternatively by use of gauges, the eccentricity can be set to finer limits where necessary.
    » Grinding wheel spindle has a provision for axial movement of 5 mm on either side to an accuracy of 0.010 mm for shoulder grinding.
      Special Executions :
    » Machine with 2-Axes CNC control (Fanuc/Siemens).
    » Machine with higher GWH power.
    » Dynamic wheel balancing apparatus.
    » Electronic automatic wheel balancer.
    » Table/bed/wheel head mounted inprocess gauging.
    » Simplified manual controlled machine for economical use.

     
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    Surface Cnc

    Salient Features :

    » Moving column type surface grinder designed for the first time in the country.
    » Simultaneous 3-axes control.
    » Optional creep grinding facility.
    » Wide table with large clearance for job
    » Bed, column, table and other structures are made out of high grade cast iron.
    » Pre-loaded linear motion guideway system for Y & Z axes.
    » Vertical movement of wheel head mounted on the column.
    » Three linear axes. Linear scale for Y-axis.
    » Digital AC servomotors for feed drives.
    » Minimum programmable resolution 0.0005 mm.
    » Wheel spindle runs on high precision angular contact ball bearings grease packed for life.
    » Optionally retraction type dresser mounted on the table.
    » Ideal for die & mould, tool room & general engineering industry.

     
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    Surface Non Cnc

    Salient Features :

    » Bed made of high tensile strength cast iron, heavily ribbed for better vibration damping and shock absorption.
    » Precision hardened and ground antifriction roller guideways for saddle, table and vertical column.
    » Higher powered wheel head.
    » Automatic infeed at table reversal.
    » Infinitely variable table speed.
    » Ideal for components requiring an extremely accurate and highly finished flat surfaces, tool room applications. High rates of output can be obtained especially in those cases where the components can be loaded/clamped in batches on the table or on a magnetic chuck.

     
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    Rotary Surface Cnc

    Salient Features :

    » Designed to exploit the full potential of rotary surface grinding which has many advantages over surface grinding with a reciprocating table.
    » Thickness variation near the edges of ground parts is eliminated due to the continuous contact between the wheel and the component.
    » Concentric grinding finish.
    » Grinding of angular shoulders around an extending hub.
    » Mass production by loading small workpieces using magazines.
    » Variation in work speed from the center to the periphery of the rotary table, which is a basic problem associated with rotary surface grinding is eliminated by linking the speed of the rotary table with the position of the reciprocating table.
    » Rotary table rigidly fixed on table and supported on antifriction bearings.
    » Table supported pre-loaded antifriction guideways.
    » Large diameter rotary table with electromagnetic chuck.
    » Table mounted dresser for wheel dressing.
    » Diamond sizing through CNC control.
    » Backlash and pitch error compensation.
    » Manual pulse generator.
    » Safety interlock against failure of electromagnetic chuck.
    » Paper band coolant filtration system.

     
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    Universal Cnc

    3-Axes CNC Universal Grinder ideally suited for external grinding, shoulder and internal grinding operations on medium/small size components.
    Salient Features :

    » 3-Axes CNC Universal Grinder ideally suited for external grinding, shoulder and internal grinding on medium/small size components.
    » Hydrodynamic bearings for wheel spindle.
    » Infinitely variable AC work head drive.
    » Belt driven spindle for internal grinding.
    » Tailstock and work head mounted dressers for wheel dressing.

    Rotary encoder feedback for X, Z, and B axes.

    » Hardened and ground guideways for X-axis with linear recirculating roller bearings.
    » Turcite liners for table.
    » Guideway protection by telescopic covers.

     
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    Double Disc Cnc

    Salient Features :

    » Ideal grinder for mass production of components having two flat and opposite parallel surfaces with higher geometrical accuracies.
    » Machines up to 4-axes CNC control
    » User-friendly grinding cycles by customised screen (picto programming).
    » Preloaded antifriction guideways for precise positioning and rigidity.
    » Super precision antifriction bearings for grinding spindles.
    » Direct driven ballscrews with AC digital servomotors for linear axes.
    » Hydraulic swing arm dresser.
    » Automatic centralised lubrication system.
    » Free-standing electrical panel and hydraulic power pack.
    » Pendant type operator panel.
    » Built-in safety interlocks.
    » Input resolution 0.0001 mm

    Special Executions :

    » Variable speed drives for grinding wheels suitable for different areas on opposite surfaces.
    » Machine can be equipped with rotary feeder, through feeder, rotary magnetic plate through feeder, reciprocating feeder, swivel arm feeder, oscillating feeder as per requirement.
    » Diamond wheels.
    » Post-process gauge.
    » Wheel positioner for grinding wheel.

     
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    Thread And Worm

    Salient Features :

    » Seven-axes CNC Worm & Thread Grinding Machine designed for efficient and high accuracy grinding of single or multi-start worms and threads.
    » Short changeover and short idle times.
    » Two-axis CNC dressing attachment mounted on wheel head with the help of rotary diamond disc facilitates dressing of grinding wheel to nearly any kind of profile.
    » Interpolation between C-axis and Z-axis for the generation of worm and threads eliminates the need for complex kinematics thereby reducing maintenance.
    » Micro taper correction facility for tailstock.
    » Centralised lubrication for guideways and ball nuts.
    » Auto wheel dressing compensation.

     
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    Tool And Cutter

    New modified Tool & Cutter Grinder ideal for sharpening all types of commonly used cutting tools like milling cutters, hobs, gear cutters, and tools with spiral cutting edges.
    Salient Features :

    » Rugged box frame structure.
    » Preloaded antifriction, cartridge type spindle for wheel head to run in either sense of rotation.
    » Wheel spindle can accommodate grinding wheel/interchangeable arbors on both sides.
    » Tilting of wheel head in both planes for more versatility.
    » Dual control of table for easy operation.
    » Higher rigidity and consistent accuracies.
    »

    New improved wheel head on inclined plane allows use of diamond and CBN wheels and higher rated motor power, longer spindle can be used in place of arbors for better accuracies.

    Ideally suited for small workshops, tool rooms, assembly section and training institutes.

    Special Executions :

    » Fanuc/Siemens CNC system controlled machine.
    » Precision radius grinding attachment.
    » DRO for all slides.

     
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    Roll Camber

    Roll Camber / Cylindrical Grinder GRC 55
    Versatile grinder for micro precision grinding of rolls with concave or convex cambering and heavy duty cylindrical grinding applications in general engineering industries.
    Salient Features :

    » Single piece robust construction with long guided sleeve for better rigidity of tailstock. Bed made of high tensile strength cast iron, heavily ribbed for better vibration damping and shock absorption.
    » Dual table arrangement for taper setting and taper grinding facility.
    » Antifriction roller guideways for infeed slide, ensuring micronic response and repeatability.
    » Automatic infeed at table for traverse grinding operations.
    » Plunge grinding cycle.
    » Bearing pads of hydrodynamic super precision bearings are supported on cylindrical surfaces that adjust themselves automatically according to load changes during operations and ensure minimum clearance.

    Special Executions :

    » Machine with 2-Axes CNC control.
    » Dynamic wheel balancing (HMT IZV-20 or MARPOSS).
    » Inprocess gauging system.
    » Hydraulic actuation of tailstock.
    » Angular head grinding machines with single axis CNC control.
    » Grinding head with wheel size f 750x150 mm & 22 kW power.
    » Swing dia. Up to 630 mm.
    » Table for up to 60 taper setting.
    » Grinding machine for drilling rig cone (oil rigs and water borings).
    » Simplified manual controlled machine for economical sue.

     
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    Grinding Center

    Unique - Complete Grinding in one set-up

    » Hardened and ground wheel spindle mounted on high precision antifriction bearings.
    » Work head spindle supported on super precision taper roller bearings.
    » 3-Axes CNC Grinder with multi-station hydraulically indexable turret for multi operation facilities - external, internal and face grinding - in single chucking with all the three wheels driven by a common motor.
    » Hydraulically operated swing type auto dresser for OD, ID, and face grinding wheels by a common dresser.
    » Suitable for automobile components such as gears, bearing cups, bushes and other components used in general engineering and strategic sectors.
    » Ideal for flexible production.
    » Significant reduction of non-productive time due to single loading/unloading cycle.
    » Lower cost with faster throughput, reduced part handling and inprocess inventory.
    » User-friendly grinding cycles customised screens (picto programming).
    » Higher quality and shortening of cycle time due to one time clamping.
    » Pre-streteched directly driven ballscrews with AC digital servomotors for linear axes.
    » Auto dressing of all the wheels by a common dresser.

    Special Executions :

    » High Frequency internal grinding spindles.
    » Hydraulic chucking devices.
    » MARPOSS inprocess gauging.
    » Dynamic wheel balancer.
    » Air gap & crash controller.
    » Linear scale for axes.
    » CBN Grinding facility.
    » Fully tooled up solutions.

     
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    Gear Hobbing Cnc

    Salient Features :

    » Heavy duty CNC Gear to bring in more flexibility and productivity.
    » HMT Gear Hobbing Machine H400CNC, with its principle of power transmission from motor to hob through shortest path possible is designed to deal with the static and dynamic requirements that would yield ideal tooth form in spite of interrupted cuts peculiar to hobbing processes.
    » Radial Feed (X-Axis) :- Designed to give more accurate and desired positioning with high precision ballscrew through AC servomotor. Ensures control over size through rotary encoder for positional feed back. Multiple cuts can be programmed enabling to cut gear of higher module (> 8 mm).
    » Axial Feed (Z-Axis) :- AC Servomotor having position feed back through a rotary encoder ensures precise axial feed through ballscrew. AC Servomotor with mechanical fail-safe brake prevents vertical slide inching down during power off/power failure. Optimum cycle time can be achieved by programming higher feed rates during approach and at the end of cut where material removal is less.
    » Tangential Feed (Y-Axis) :- Is through precision ballscrew driven by AC Servomotor and feed back through rotary encoder. Infinitely variable tangential feed is provided in H400CNC 4A and stepped hob shift in H400CNC 3A that enable precise orientation of gear teeth. Stepped hob shift in H400CNC 2A is through hydraulics.
    » Differential Mechanism driven through AC servomotor (B-axis) in H400CNC 4A & through differential change gears in H400CNC 3A/2A..
    » AC Spindle drive & motor for infinitely variable spindle speed offers greater flexibility for cutting gear at different speeds during roughing and finishing to obtain optimal cycle time.
    » Programming for multiple cuts, feed rate change, feed direction change, dwell time, skip feed, climb & conventional hobbing, etc. provide lot of flexibility to operator.
    » Operator messages for hob change, job inspection and total number of components is available.

     
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    Gear Hobbing Non Cnc

    Salient Features :

    » Heavily ribbed bed with flat guideways with good damping, torsional rigidity and stiffness. The table slide moving on bed guideways provides radial feed through manually driven screw and nut.
    » Column with suitable ribs is fixed on bed. It houses the gear box with index and differential mechanisms and axial feed change gears. The main motor with speed change gear drive is mounted on top of column. The spindle speed change is effected through speed change gears. Column also houses the machine control panel and electricals.
    » Compact vertical slide moves on flat guideways of column. The axial feed is through change gears and precision ballscrew and nut for backlash free axial feed. The vertical slide carries hob head mounted on circular T-slot and worm and worm wheel for swivelling of hob head. A circular scale and vernier are provided for setting swivel angle.
    » Rigid and compact hob head mounted on vertical slide carries hob slide and main spindle. A fly wheel is provided to minimise speed fluctuations arising due to intermittant cutting during hobbing. The shifting of hob is manual through screw and nut. The slide is manually clamped after shifting.

     
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    Gear Shaping Cnc

    Salient Features :

    » Better quality output as a result of improved positioning and repeatability of table slide.
    » Higher rapid traverse rate ensuring minimum non-productive cycle time.
    » Fault diagnosis features available.
    » Ballscrew for radial feed.

    Infinitely variable axial and radial feeds.

    » Better size control due to better positioning accuracy.
    » Tool wear compensation.
    » Multicut facility ensuring easy hobbing of bigger module gears.
    » Auto speed & feed change.

     
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    Die Casting Machine

    Salient Features :
    » Digital setting of die closing/opening and ejector speed.
    » Flying piston type accumulator, individually adjustable speeds and pressures.
    » Large adjustable opening stroke and programme logic control.

      

     
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    Presses Mechanical

    Salient Features :

    » Steel fabricated single frame construction from IS 2062 hot rolled steel plates, with box sections for high rigidity.
    » Bed & slide defection 0.08mm/Meter, provides longer Press and die life.
    » Slide is fabricated steel structure of box type construction.
    » Thermal stress relieving of welded structures for life time stability.
    » Single geared eccentric drive.
    » High torque, Low inertia, specially ventilated separate clutch & brake with double safety Dual solenoid valve.
    » Two point connection to slide.
    » Hydraulic over load protection with quick discharge & automatic recharging.
    » Eight – Point Square gibbing for perfect Slide guiding.
    » Electronic controls.
    » Options like quick die change, coil feeding, transfer mechanism & die cushions.
    » The Press is suitable for following applications:
     

    » Precision blanking, Piercing, forming & drawing operations.
    » Progressive die operations.
    » Multi-station transfer operations.
    » Coil line processing operations.

     
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    Sheetfed Offset Printing Machine Single Color

    Salient Features :

    » Centralised controls: All controls are located ideally on a single console with push button convenience
    » Printing Unit: Double blankets for excellent dot reproduction. Non bearer contact design allows flexibility in packing thickness
    » Most reliable and maintenance-free pressure vacuum pump for efficiency and reliability of feeding a variety of paper stock, ranging from thin papers of 0.05 mm to thick boards of 0.6 mm
    » Electricals: Specially designed electrical components and technologically reliable controls for continuous speed regulation and the best possible electrical efficiency
    » Smooth infeed: Eccentric drive for swing grippers aids smooth sheet infeed with minimum vibration
    » Crawl speed for faster make ready
    » SOM 125B with additional features like
    » Bearer contact cylinders for better dot reproduction
    » Antifriction bearings for cylinders for better print quality
    » Hard chrome plated cylinders for corrosion resistance and durability
    » Modified tape roller drive for perfect registration at higher speeds

     
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    Heetfed Offset Printing Machine Two Color

    Salient Features :

    » PLC based Photocell for 'no sheet','cross sheet' and 'overshoot' detection
    » Centralised automatic lubrication pump with timer and lubrication reminder alarm
    » Lateral and circumferential register adjustments for plate cylinders while the press is running
    » Highly reliable pressure vacuum pump
    » Motorised feeder pile hoist with pre-piling facility
    » Positive and smooth sheet infeed through eccentric swing gripper drive
    » Crawl speed for faster make ready
    » On-line numbering attachment for both MICR and conventional is available at option

     
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    Sheedfed Offset Printing Machine Four Colour

    Salient Features :

    » Precision ground hard chrome plated cylinder
    » 18 Roller inking system with 3 forme rollers
    » Double Blankets for excellent dot reproduction
    » Eccentric Swing Gripper for smooth sheet in feed
    » Programmable logic control for high reliability of the electronic controls
    » Motorised dampening fountain roller with stepless speed control and provision for surge control
    » Lateral & circumferential register adjustment for the plate cylinder while the machine is running
    » Triple size Transfer Drum for better accessibility
    » High pile delivery and IR drying at option
    » On-line numbering attachment is available at option
    » Pneumatic controls
    » SOM 425C with continuous film Alcohol dampening system with advantages like
    » Instantaneous Ink-water balance
    » Less ink consumption and better gloss
    » Less moisture - reduction in paper distortion / expansion, thus improving multicolour registration accuracy
    » Reduction in make ready time
    » Sheet decurler and air brush for image fit as optional

     
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    Sheetfed Offset Printing Machine Five Colour

    Salient Features :

    » Prints 1 + 4 colours retroverso
    » Ergonomically designed for ease of operation
    » Diagnostic fault display at feeder
    » Reliable suction head handles effectively a wide variety of paper stocks from 0.05mm to board of 0.7mm thickness
    » Good blending of ink and optimum transfer to the plate for high quality results
    » Quick ink/water balance and thin film dampening results in good print quality
    » Pin register system and on-line register controls for quick settings
    » Anti-marking sheets on transfer cylinders and delivery drums
    » High pile delivery with motorized pile hoist and anti-set off powder spray

     
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    Programmable Guillotines

    Salient Features :

    » One of the fastest Guillotines in the world with a mechanical cutting speed of 47 cuts per minute
    » The only Guillotine to use a pendulum action on the knife carriage bar which guarantees minimal absorption of energy by working parts resulting in reduced wear and easy accessibility for maintenance of the knife carriage and related functions
    » The hydraulic unit is dedicated to maintaining clamp height eliminating the need for counteracting springs
    » CNC controlled closed loop mechanism for accurate positioning of back-gauge eliminating the need of the electromagnetic brake mounted on the ball screw axis
    » The front face of the clamp has a protective insert to prevent the blade grazing or interfering with clamp face
    » Back-gauge position accuracy to + 0.04 mm
    » 99 Program channels. Program execution possible either in semi-automatic or fully automatic modes
    » Stainless steel cladding on table for surface protection

     
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    Cnc Control System

    HMT-NUM is a CNC system package manufactured by CNC Systems Division, HMT Machine Tools Limited in Bangalore under technical collaboration with NUM AG of Switzerland. The legendary design and manufacturing capability of HMT coupled with cutting-edge CNC technology of NUM creates a synergy which offers high value products to the manufacturing community.

    The HMT-NUM CNC is available in three variants (Flexium+ 6, Flexium+ 8 and Flexium + 68) and caters to the entire range of machining requirements; be it for metal cutting, power motion control, special purpose machines and a whole lot of other applications required to meet today's manufacturing demands. A wide range of servo motors and drive packages are available to meet every need of the industry. Extremely reliable hardware supported by industry-leading software products makes a powerful combination and supports all shop-floor operational requirements.

    Engineering support is made available right through the machine development cycle from concept stage to assembly, interfacing and proving-out to provide a "Complete CNC Machine Automation Solution".

    After-sales service support is provided in-house by a pan-India network of offices with trained engineers located at Bangalore, Coimbatore, Chennai, Hyderabad, Pune, Mumbai, Nagpur, Ahmedabad, Bhopal, Jabalpur, Kanpur, Jamshedpur, Kolkata, Delhi and Pinjore.

    Technical training is provided by product experts at locations based on a calendar.

     
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    Precision Ballscrew

    Salient Features :
      

    » Higher Efficiency: 
    Since sliding friction is replaced by rolling friction, efficiency is greater than 90% and the driving torque is less than onethird of that of conventional screws.
    » Lesser Heat Generation: 
    Even high load causes minimun heating up which means an improvement of positioning accuracy.
    » No Stick-slip: 
    Substituting a rolling contact for the sliding metal to-metal contact minimizes starting friction and eliminates the stick-slip tendency when a slow , linear motion is required in machine tool slide applications thus resulting in a tremendous increase in tool life.
    » Higher Service Life: 
    Due to the rolling of balls in hardened grooves very little wear occurs over the life of Ball Screws.
    » High Precision & Rellability: 
    All HMT Precision Ball Screws are ground and assembled and inspected under a strict process and temperature control.
    » Precise Positioning: 
    High Positioning accuracy is possible even at low speeds .Maximum Axial Stiffness, Ball Screws can easily be adjusted backlash-free and pre-loaded for increasing the axial stiffness, response and repeatability of positioning.
    » High Power Transmission: 
    Transmission of greater forces of maximum driving power with low loss at minimum mounting dimensions.

     
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    Broaching Drilling And Millings

    Salient Features :

    » Rugged construction.
    » Hydraulic system gives infinitely variable cutting speeds.
    » Dead constant draw speeds ensure optimum tool life and fine surface finish.

     
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      CONTACT US AT
    HMT MACHINE TOOLS LTD
    ADDRESS : 59, Bellary Road
    Bengaluru-560032 (Karnataka)


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