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Purified Water Distribution Plant |
Once water for pharmaceutical use has been obtained, it must be stored and distributed to the points of use; there is no point in producing quality water unless it is correctly stored and distributed. This stage is of vital importance to minimize possible contamination of the water and the proliferation of micro-organisms. Systems must be sealed with continuous recirculation and must have a sanitization system.
Flocon’s WFI / PW storeage & distribution system are custom designed to meet the specific requirements of client’s application. These system can incorporate all of the monitoring equipment and control devices for the distribution system into a compact skid which is assembled, integrated in to a single PLC system. |
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Clean In Place Plants |
CIP (Clean in Place) covers a variety of areas but its main purpose is to remove solids and bacteria from the vessels and pipework in the food, drinks, pharmaceuticals processing industries. |
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Reverse Osmosis |
Reverse Osmosis (RO) is used for removal of suspended matter. Our special High Specific flow rate design ensures cost effectiveness and reduces space. Unit is available in Auto as well as Manual Operation
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Multigrade Sand Filters |
The MGF works on principle of retention and removal of physical impurity in a graded manner through Voids of the filtering media. It is a kind of a deep filter bed with adequate pore dimensions for retaining both large and small suspended solids and un-dissolved impurities like dust particles. This arrangement produces a filter bed with adequate pore dimensions for retaining both large and small suspended particles. This filter performs at a substantially higher specific flow rate than conventional filters.It is also a low cost pre-treatment system for ion exchangers (deionizer and softener) and membrane systems such as reverse osmosis etc. With high throughputs, high dirt-holding capacity and capacity to reduce turbidity and TSS (< 5ppm) from water, it protects ion-exchange resins and membranes from physical fouling due to suspended impurities present in the water.
Our company is a prominent manufacturer of multi grade filter in India and provides engineering services from designing, manufacturing to installation and commissioning. Our Multigrade sand filtration plants are designed to meet specific requirements of our customers; no matter what quality of water you use and what your flow rate requirements are, our engineering team is capable of configuring the same accordingly. From 1000 LPH to 50,000 LPH, we can manufacture and supply any capacity you need. MGF can be provided individually or as part of a total water treatment solution. The control system for the water softener can be dedicated to the softener or part of a total system. Softener systems are designed specifically for your application using either fiberglass, PVC, lined carbon steel or stainless steel in the materials of construction.
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Ultra Filtration |
Ultrafiltration employs the use of a porous fiber that filters out most unwanted constituents in feed water. These membranes have pore sizes in the range of 0.01 to 0.1 microns. There are several types of ultrafiltration membranes such as hollow fiber membranes and spiral wound membranes. As an example, a spiral-wound membrane consists of flat sheets wrapped in a spiral configuration similar to a reverse osmosis membrane. The pores in a hollow fiber membrane or spiral wound membrane should be consistently on the order of 0.1 to 0.2 µm in size.Ultrafiltration provides the end user with the ability to consistently and efficiently remove suspended solids, bacteria, yeast, some viruses, and harmful biological contaminants such as Giardia Lamblia and Cryptosporidium from feed water. Typical fiber material is dependant on the manufacturer and application but can be commonly found in PVDF (Polyvinylidenefluoride), Polyacrylonitrile, or Polyethylene. Material choice can be dictated upon also considering the Molecular Weight Cutoff of the membrane material. A membrane containing a smaller MWCO provides better overall filtration.
Flocon Industries Ultrafiltration Systems are designed for removal of suspended solids including bacteria, endotoxins and high molecular weight molecules. This level of filtration offers many advantages, including reduced fouling of any downstream RO membranes and lower endotoxin burden on downstream equipment.The membrane filters can be provided individually or as part of a total water treatment solution. The control system for the membrane filters can be dedicated to the filter system or part of a total water system. Hollow-fiber membrane construction allows reverse flow backwash cycles to remove the accumulation of filtered solids.
- Pre treatment Ultrafiltration
- Post treatment Ultrafiltration
- 99% removal of suspended solids
- Endotoxin/BioBurden reduction
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Water Softening |
Softening is an ion exchange process used to remove ions from the water that contribute to alkaline scale formation, primarily calcium and magnesium. As water containing these ions passes through the softening resin bed, the ions are exchanged with sodium ions residing on the surface of the resin. When no more sodium ions are left for this exchange process, the resin must be regenerated. Regeneration is accomplished with a brine solution of sufficient strength to cause an exchange between the sodium ions in the brine and the calcium and magnesium ions on the resin. Once regeneration is complete, the resin is ready to begin the softening cycle again.
Flocon Industries Water Softeners are designed for the removal of hardness, ammonia or both. The softeners are designed based on your effluent water quality required and the feed water analysis. Softeners can be provided individually or as part of a total water treatment solution. The control system for the water softener can be dedicated to the softener or part of a total system. Softener systems are designed specifically for your application using either fiberglass, PVC, lined carbon steel or stainless steel in the materials of construction.
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Electrodeionization |
EDI systems remove ionized and ionizable species from water using electrically active media and electrical potential (DC power) to affect ion transport. By using this type of purification technology, caustic and acidic types of chemicals are not required. The water which has been treated by RO-EDI has typically exceeded customer's high-purity standards. Electrodeionization system is a continuous electro-chemical process of water deionization where ion specific membranes, mixed bed resin and a DC voltage across them, replace the standard hazardous acid-caustic chemical regeneration process.
Electrodeionization (EDI) systems from Flocon Industries offer a cost-effective and sustainable solution for Generating High purity water with conductivity of less than 1 uS/cm. Our product range for EDI systems comprise of a large variety of reputed EDI manufactrers and flow rates. We provide EDI Modules of Ionpure / Snowpure / Qua / GE. Flow rates ofered are from 80 lph to 8000 lph with a single module and can achieve upto 20,000 lph by installing multiple EDI modules in parallel.
Standard Features
Complete DQ / IQ/ OQ validation package with protocol execution support.
Highly effective cleaning system
Durable stainless steel construction
0.5 Ra SS316L Electro-polished permeate piping
Premium valves and instruments
Safety interlocks to avoid dry run of EDI.
Unit is completely piped, wired, and assembled on skid(s) at the factory Reduces installation costs and startup time.
Permeate sample ports
Heat sanitizable: hot water or steam arrangements available
PLC based controls
304 Stainless Steel Skid
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High Purity Ro Edi |
The RO-EDI Reverse Osmosis / Electrodeionization systems are unique water purification systems that combine reverse osmosis and electro deionization in integrated units. The RO-EDI systems will produce high purity water low in TOC, microorganisms and particles with Conductivity below to 1 uS/cm.
RO-EDI systems from Flocon Industries offer a cost-effective and sustainable solution for Generating High purity water with conductivity of less than 1 uS/cm. To suit the requirements of clients required product quality, Flocon Industries can design a system based on Hot water or chemical Sanitization RO-EDI. We also provide a wide range of flow rates from 80lph for laboratory and R&D Centres to 5000 lph required at large scale production facilities.
Standard Features
Complete system designed to meet current USP/BP/EU pharmacopoeia standards and cGMP requirements.
Unit is completely piped, wired, and assembled on skid(s) at the factory Reduces installation costs and startup time.
Highly effective cleaning system.
0.5 Ra SS316L Electro-polished permeate piping.
Premium valves and instruments
All required safety interlocks.
Complete DQ/ IQ/OQ validation package with protocol execution support.
Customizable to meet customer's specification requirements for Valves, Instrumentation and Mechanical devices.
Heat sanitizable: hot water or steam arrangements available.
Durable stainless steel construction.
PLC based controls
304 Stainless Steel Skid
Reliable Pretreatment solutions as per feed water parameters.
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Pure Steam Piping |
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SS316L Pure Steam Piping
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SS316L / SS304 Compresed Air Piping
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SS316L / SS304 Potable Water Piping
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SS316L / SS304 Nitrogen Piping
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SS316L / SS304 Vaccum Piping
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SS316L / SS304 Interconnecting Product Piping
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Clean Room Utility Pendents
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Orbital Welding
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Boroscopy
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Storage And Distribution |
stored and distributed to the point of use. This stage is of vital importance to minimize possible contamination and proliferation of micro organisms in sterile water, steam and air. Optimum Design of Storage and Distribution is of utmost importance as it's the final phase after which water, steam or air is to be used for formulation, API's and washing.
Flocon Industries is one of the pioneers in PW / WFI / PS Storage and distribution systems, with almost 30 Years of experience in Designing, Manufactuing and installing Storage and Distribution systems. Flocon Industries can design a system
[Storage and Distribution System]
[Storage and Distribution System]
[Storage and Distribution System]
[Storage and Distribution System]
[Storage and Distribution System]
[Storage and Distribution System]
[Storage and Distribution System]
based on client requirements, peak load requirement. Storage tank Capacities offered by Flocon range from 100 Liters to 20 KL. Also the Pipe Size selection ranges from 1" OD to 3" OD depending on Peak Load Requirement and running length of piping in meters.
Standard Features
Complete system designed to meet current USP/BP/EU pharmacopoeia standards and cGMP requirements.
Unit is completely piped, wired, and assembled on skid(s) at the factory Reduces installation costs and startup time.
Hot Water Sanitizable.
Durable stainless steel construction.
0.5 Ra SS316L Electro-polished piping.
Premium valves and instruments.
Complete DQ/ IQ/OQ validation package with protocol execution support.
Customizable to meet customer's specification requirements for Valves, Instrumentation and Mechanical devices.
Distribution Pumps are provided with VFD.
PLC based controls.
304 Stainless Steel Skid.
All required safety interlocks.
Complete System is fully drainable, and no Dead legs in Pipe routing.
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Non Return Valve |
Description / Specification of Non-Return Valve |
We are involved in offering a wide range of Non-Return Valve to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Non-Return Valve. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
- Sturdy design
- Highly durable
- Application specific design
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Hose Ferrule |
Description / Specification of Hose Ferrule |
We are involved in offering a wide range of Hose Ferrule to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Hose Ferrule. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
- Sturdy design
- Highly durable
- Application specific design
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Triclover Clamp |
Description / Specification of Triclover Clamp |
We are involved in offering a wide range of Triclover Clamp to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Triclover Clamp. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
- Sturdy design
- Highly durable
- Application specific design
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Butter Fly Valve |
Description / Specification of Butter Fly Valve |
We are involved in offering a wide range of Butter Fly Valve to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Butter Fly Valve. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
- Sturdy design
- Highly durable
- Application specific design
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Wye Loop |
Description / Specification of Wye Loop |
We are involved in offering a wide range of Wye Loop to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Wye Loop. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
- Sturdy design
- Highly durable
- Application specific design
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Sight Glass |
Description / Specification of Sight Glass |
We are involved in offering a wide range of Sight Glass to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Sight Glass. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
- Sturdy design
- Highly durable
- Application specific design
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3 Way Ball Valve |
Description / Specification of 3 Way Ball Valve |
We are involved in offering a wide range of 3 Way Ball Valve to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of 3 Way Ball Valve. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
- Sturdy design
- Highly durable
- Application specific design
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I. D. F. Union |
Description / Specification of I. D. F. Union |
We are involved in offering a wide range of I. D. F. Union to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of I. D. F. Union. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
- Sturdy design
- Highly durable
- Application specific design
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Triclover Tee |
Description / Specification of Triclover Tee |
We are involved in offering a wide range of Triclover Tee to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Triclover Tee. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
- Sturdy design
- Highly durable
- Application specific design
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Din Union |
Description / Specification of Din Union |
We are involved in offering a wide range of Din Union to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Din Union. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
- Sturdy design
- Highly durable
- Application specific design
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Triclover Bend |
Description / Specification of Triclover Bend |
We are involved in offering a wide range of Triclover Bend to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Triclover Bend. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
- Sturdy design
- Highly durable
- Application specific design
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S. M. S. Union |
Description / Specification of S. M. S. Union |
We are involved in offering a wide range of S. M. S. Union to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of S. M. S. Union. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
- Sturdy design
- Highly durable
- Application specific design
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Conical Strainer |
Description / Specification of Conical Strainer |
We are involved in offering a wide range of Conical Strainer to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Conical Strainer. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
- Sturdy design
- Highly durable
- Application specific design
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Pipe Holders |
Description / Specification of Pipe Holders |
We are involved in offering a wide range of Pipe Holders to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Pipe Holders. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
- Sturdy design
- Highly durable
- Application specific design
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Reducer |
Description / Specification of Reducer |
We are involved in offering a wide range of Reducer to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Reducer. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
- Sturdy design
- Highly durable
- Application specific design
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Diaphragm Valve |
Description / Specification of Diaphragm Valve |
We are involved in offering a wide range of Diaphragm Valve to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Diaphragm Valve. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
- Sturdy design
- Highly durable
- Application specific design
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Spray Ball |
Description / Specification of Spray Ball |
We are involved in offering a wide range of Spray Ball to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Spray Ball. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
- Sturdy design
- Highly durable
- Application specific design
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Triclover Union |
Description / Specification of Triclover Union |
We are involved in offering a wide range of Triclover Union to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Triclover Union. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
- Sturdy design
- Highly durable
- Application specific design
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2 Pcs Ball Valve |
Description / Specification of 2 Pcs Ball Valve |
We are involved in offering a wide range of 2 Pcs Ball Valve to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of 2 Pcs Ball Valve. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
- Sturdy design
- Highly durable
- Application specific design
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3 Pcs Ball Valve |
Description / Specification of 3 Pcs Ball Valve |
We are involved in offering a wide range of 3 Pcs Ball Valve to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of 3 Pcs Ball Valve. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
- Sturdy design
- Highly durable
- Application specific design
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Flush Bottom Valve |
Description / Specification of Flush Bottom Valve |
We are involved in offering a wide range of Flush Bottom Valve to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Flush Bottom Valve. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
- Sturdy design
- Highly durable
- Application specific design
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