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  CRYSTAL AUTOMATION P.LTD.
Thane (W)
 
 
 
 
Powder Transfer System

Key Features:

Can be used for transfer of products having bulk densities upto 1.0gm/cc
Total Discharge no Retention
No segregation or degradation of Product
No tool required for opening & cleaning
Available in three sizes for upto 300, 600 & 1200 kg/hr, depending on bulk density and nature of product
Compact design, complying with current international gmp norms
Universal adaptability can be easily installed on any receiving equipment like process tank, ibc, conical mill,pin mill, blender, tablet press etc.
Adaptors provided to suit existing inter opening on user's equipment
Economical and easy to install and operate
All contact parts made of ss304 / ss316 / ss316l and Pharma grade gaskets / seals
No use of oil or grease in any of the contact parts
Mobile trolley mounted version also available
All validation documents like dq/iq/oq are supplied with the system

 
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Cryst Mill And Conical Mill

Key Features:

Hygienic and compact design complying with current international GMP norms
All contact parts made of SS304 / SS316 / SS316L and Pharma grade gaskets / seals
Sieve can be removed and replaced in less than 30 seconds
Operational Interlocks for operator safety
Variable Speed Drive for flexibility in having desired results with a wide range of productsc
Capacities upto 1000 kg/hr depending on product bulk density and other properties
Tool free maintenance - opening, cleaning and changing of screen does not require any tools and can be done in less than 5 minutes
Sieves ranging from 0.25mm to 25mm can be used to achieve various degrees of capacities, granulation and sizing
No heating of product during granulation / sizing operation, due to better air circulation and lesser impact action.
Also available with VFD for achieving desired particle size v/s screen size

 
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Sifting And Sizing Equipments

Applications: 
For size reduction and milling of products to very fine powders down to 10 microns 

Key Features:

Robust construction with SS304 / SS316 / SS316L contact parts
Capacities upto 1000 kg/hr depending on product bulk density and other properties
Easy and rapid cleaning as per current International GMP requirements
Tool free maintenance - opening, cleaning and changing of screen does not require any tools and can be done in less than 5 minutes
Can be supplied with integral Powder Charging System
Also available with VFD for achieving desired particle size v/s screen size

 
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Intermediate Batch Container (Ibc)

Applications: 
For intermediate storage, formulation, blending and handling of products before, between and after various processes. 

Key Features:

Designed with current international GMP guidelines - Without any nooks and corners for easy cleaning
Mirror finish from inside and adequate hopper angle for easy and complete discharge of products
Contact parts made of SS304 / SS316 / SS316L and Pharma grade gaskets / seals
Universal bin handling and stacking system for easy automated handling and stacking of bins
Optionally available with castor wheels and wheel locking arrangement
Matt finish and ground weld joints on outside with circular legs and frame without sharp corners to avoid water stagnation during washing
Butterfly valve provided at bottom discharge
HDPE / Nylon pads at leg bottom
Numbering and Bin Weight indication provided on every bin

 
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Lifting And Tilting Devices

Applications: 
For easy lifting and tilting of FBD bowl

Key Features:

Fully automatic system, with hydraulic lifting and tipping arrangement for quick and easy handling
Eliminates tedious and unhygienic manual handling of products.
Quick fixing lever clamp provided on the cone to clamp FBD bowl with the system
Available in standard capacities of 60kg, 100kg, 200kg, and 300kg.

 
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Magnetic Crown Elevator

Applications: 
For efficient elevating and loading of bottle crowns into the filler machine in soft drink /beverage plants

Key Features:

Continuous flow of crowns to the filler machine hoppers, resulting in an increase in bottling efficiency by 7 to 10%
Reduces uncrowned bottles.
No relative motion between the crowns, thus preventing rubbing and hence rusting of crowns
Eliminates manual handling of crowns - increases hygienic standards
Level sensor logic provided

 
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Cap Transfer System (Cap Blower)

Applications: 
For efficient transfer and loading of caps to Filler Machine hopper in Soft Drink / Beverage / Mineral Water / Pharma / Food Industries

Key Features:

Compact design with stainless steel construction
Built-in bowler and control panel
UV radiation source provided for getting caps free of germs
Permits easy loading of caps from cartons to filler machine hopper
Automatic delivery of caps to the filling machine on demand
Air suction filter provided to protects the caps from dust / impurities
Level sensor logic provided

 
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Mixer And Blender

Applications: 
For uniform and efficient blending / mixing of ingredients

Key Features:

Elegant design with matt finish from outside and mirror finish from inside
Blender cones and discharge valves are carefully designed & gas purging facility provided for full discharge of materials
Carefully designed and fully removable baffle for efficient and fast blending without damage to powders / granules & easy cleaning
Contact parts made of SS316, and Pharma grade gaskets / seals
Integrated Powder Charging System provided, for quick and automatic charging of blender, without manual handling.

 
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Plants

Applications: 
For prevention of dusting in plants by trapping of dust at various dust generation sources and collecting the dust at a centralized location

Key Features:

Compact and efficient hood design to suit the esthetics of the plant interiors
No setting of dust in the ducts
Facility for easy and quick cleaning of ducts
Automatic pulse-jet of filter bags
Complete system layout done to suit user's existing plant & equipment

 
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Roll Compactor

Some powder raw materials have the characteristics of low density (low specific gravity) and bad flow ability. By using the Roll Compactor – dry granulation process, it will improve the above characteristics and result in bigger bulk density, higher specific gravity, good flow ability which improves and simplifies the dry process granulation.

Applications:

Pharmaceuticals:

Free flowing granules for automatic packaging
Compact granules to reduce package size.
Dust free granules to facilitate handling
Granules can be filled in smaller capsules
Granules for tabletting

 
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Other Products

Fully Automatic Mixers, RMG, Ribbon Blenders, V-Blenders, Bin Blenders
Fluid Bed Driers / Processors / Granulators with Loading / Unloading Systems
Automatic Cleaning and Drying Systems, De-contamination Systems
Dust Collectors, Bagfilters
Rotary Valves, Screw Feeders, Wet Mass Shredders
Vibro-Sifters, Air-Swept Sifters, Self-loading Sieves
Divertor Valves, Flap Valves, Magnetic Separators
Silos, Bins, Weigh Hoppers
Pneumatic Conveying Systems and Mechanical Conveyors
Complete Systems and Plants for Pharmaceutical, Chemical, Food, Beverages, Petrochemicals, Pulp and Paper Industries
De-dusting, De-stoning, Pneumatic Conveying and packing Systems for grains and pulses ¨ Turn-key Projects in Powder Handling and Processing
Special Purpose Machines and Custom-built Equipment.

 
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  CONTACT US AT
CRYSTAL AUTOMATION P.LTD.
ADDRESS : A/363/364, Road No.26, Near Tmt Wagle Bus Depot, Wagle Industrial Estate
Thane (W)-400604 (Maharashtra)


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