Bainite Machines, leading manufacturer of customized machinery, offers single-stop shop turnkey mixing room for the global tyre and rubber industry.

Our technical team interacts with you right from your project conceptualization stage to design a customized mixing room that fits within your project budget. We help you draw up a complete investment plan as well as feasibility studies including flow diagrams that depict the overall system.

Our experienced top-notch design engineers work on 3D-SolidWorks modelling with simulation to ensure you get a well-researched solution for your compounding requirements while our computer-aided project management system keeps deadlines under tight control throughout the term of the project. Jointly working with us through your planning stage, you get a clear view of the scope of our services till commissioning of your project.

Salient Features:-

• Capacities ranges from1.6L lab mixer to 440L production mixer
• Rotor Types – 2W, 4W, 6W, 4W - Turbo RotorTM
• Pneumatic or Hydraulic Ram operation with Ram Position Indicator
• Swing type drop door and toggle latch design for locking.
• Large hopper throat for easy feeding.
• Direct drive or uni-drive gear box.
• PLC/SCADA and Recipe Management Software.
• Optimal utilization of space – Flexi Layout

Salient Features:-

• Capacities ranges from1.6L lab mixer to 330L production mixer
• Rotor Types – HR5
• Pneumatic or Hydraulic Ram operation with Ram Position Indicator.
• Swing type drop door and toggle latch design for locking.
• Large hopper throat for easy feeding.
• Direct drive or uni-drive gear box.
• Constant or Variable Speed Drive.
• PLC/SCADA and Recipe Management Software.
• Optimal utilization of space – Flexi Layout

Salient Features & Benefits:-

• Suitable for 50L to 440L mixer
• Conversion of Batch to Continuous Sheet
• Replace traditional single or double dump mill setup
• Prevents atmospheric contamination(Dust and vapour) due to inclosed operation.
• Save labour, save space.
• Less maintenance and lower downtime
• Can be used for master as well as final batches.
• Automatic synchronized with line speed for maximum productivity.
• Modular design and movable roller head for ease of maintenance.

Salient Features & Benefits

• Designed for 24 x 7 operation and automatized – minimize your labor.
• Screws, made in alloy steel for better strength, are designed with biting features at the feed zone for homogenous mixing, accurate throughput and porosity free compounds.
• Screws completely heat-treated or stellited on the working surface for wear protection ensuring long-life, trouble -free and smooth running.
• Liners are either nitrided, case carburised or bimetallic in construction and is of wet design for efficient heat transfer.
• Solid barrels with spiral cuts at inner diameter also ensures efficient heat transfer.
• Design and material technology of the die head is adopted to withstand 700 bar max. pressure – eliminates any porosity, free of blisters or bubbles.
• Specially designed feed-roll assembly reinforces positive strip feed- giving you a leakage- free clean machine operation.
• Quick and effortless installation/ shifting/ relocation possible due to single base.
• Special Cold Feed Extruders designs available for feeding the calender.

Bainite Mixing Mills (plain barrel or cracker) are used

as dump mills below the internal mixer for compounding and sheeting out
as warm up and feed mills for calender and extruders
for re-mixing
for plain compounding and mixing

The compounds may be of rubber, plastic / polymer or tile compound. Bainite Mixing Mills are sturdy enough to mix newer and tough compounds in a silent, trouble-free, smooth manner and are very durable and reliable in operation. All our mills are manufactured with rigidity in selection of materials, machining and strict inspections at various manufacturing stages as per rigid international standards to ensure customer delight. The mills come with attractive salient features and optional fittings.

Bainite Calenders are specially designed for frictioning of fabrics, single or double coating of fabrics, and sheeting applications. They are custom designed precision machines available with two, three or four roll configurations in different diameters and lengths, for rubber and plastic polymer industries.

Design parameters are determined by type of product, specific gravity, PLI, widths, thickness, temperatures, accuracy and productivity. Sophisticated Calenders with self-aligning roller bearings cross axis or roll bending mechanism, preloaders, direct drives, with motorized nip adjustment, etc are offered for precision products.

Peripherals & Spares

Our quality solutions have prompted even overseas companies to turn to BAINITE for their requirements of spares & ancillary parts. Today, the company supplies a range of spares to match existing equipments, in addition to a line up of ancillary units like Cooling Drum Assembly, Heating Drum Assembly, Tension Stands, Stock Blender units for Mills and various special purpose machines.

Bainite Machine offers a spectrum of rebuilding / reconditioning services to clients who wish to rebuild their machinery after a fixed period or after the conclusion of the specified number of clearances. While rebuilding and upgrading such machines, the company conducts a close scrutiny of existing design characteristics. With well-equipped drawing and engineering facilities, the company uses latest technology to upgrade machines for higher productivity, mechanical strength & thermal efficiency.

Description / Specification of Lab Mixer

We are involved in offering a wide range of Lab Mixer to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Lab Mixer. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design 

Features

120 0 Helix Angle / Extended Long Wing / Tip Cooling Higher Long Wing-Short Wing Ratio Suitable For both Carbon and Silica

Benefits

Quick Stock Bitings / Improved flow Dynamics of Compound Higher Dispersion / Improved distribution of compound low temperature Mixing-Tip cooled / Higher Contact Area per Kg of Compound