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| Turnkey Clean Room Solutions |
Description / Specification of Turnkey Clean Room Solutions
We are involved in offering a wide range of Turnkey Clean Room Solutions to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Turnkey Clean Room Solutions. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
Sturdy design
Highly durable
Application specific design
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| Air Curtains |
Airtech is the leading manufacturer and exporter of Air curtains under brand name “UNITECH AIR CURTAINS” from Mumbai , India . We provide various patterns of door Air Curtains with different air flow speed and power consumption in affordable prices. Air Curtains are generally used at the door tops or entrance to protect internal cool environment and provide the air barrier between the inside & outside environment
Below are air curtain models with different sizes:
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| P.V.C. Strip Curtains |
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Airtech’s strip curtains are made up of flexible pvc strips, which protect the enclosed areas from dust particles, flying insects and curtails cooling loss. This strip curtains have been proved very useful and is ideal for industries wherever uninterrupted passage is essential as in pharmaceuticals / food processing units, cold storage, textiles, hospitals, electronics and computer manufacturing units.
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| Specification : |
- These strips are u.v. stabilised
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- Temperature range : 10 to 50 degree cent.
- Chemical resistance : it has high resistance to corrosive substance including fumes of acids and alkalis, alcohol and aggressive agents such as sulphur fumes, etc.
- Fire resistance : it is non-flammable, fire retarding and self extinguishing.
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- Thickness : 3 mm
- Width : 200 mm, 250 mm, 300 mm
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| Insect Killers |
| Airtech is the manufacturer of Insect Killing Machines under brand name “KNOCKOUT INSECTOCUTORS” Nowadays, hygiene is a key factor in determining the health and environment in your premises. Flies are carriers of germs causing various dreadful diseases. Customers often get embarrassed when they see flies around your premises. To avoid these problems KNOCK-OUT INSECTOCUTORS came into way. KNOCK-OUT INSECTOCUTORS are a double check installation to ensure that no insects which |
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| HOW IT WORKS : |
| KNOCK-OUT INSECTOCUTORS is an electrically operated fly control equipment which has a black light fluorescent tube and an electrified grid. These are housed in a sleek box with a grill and tray at the bottom. Flying insects are attracted by the light emitted by fluorescent tubes. These insects are electrocuted and killed while passing through the electrified grid. The dead insects get collected in the tray. The tray can be taken out and cleaned as and when needed. |
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| Double Skin Air Handling Units |
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Airtech's Double Skin Air Handling Units are one of the most versatile and premium products in HVAC. Now, Air Handling Units play an important role in overall performance of HVAC system. In view of all theoretical & practical problems, Airtech has developed double skin units suitable for multiple applications. Self-supporting extruded aluminum framework with injected PUF insulated panels provides strength & rigidity. Pre-coated / Powder-coatedAirtech AH Us are attractive & unique.
Multifunctional AHU adopts advanced modular structure, its particular design for inner frame and insulation panel enables the lowest energy wastage and best prevention of dewing. It is largely used for industrial air conditioning system, like electronics, instrument, mechanics, metallurgy, chemicals, textile, pharmacy, foods, tobacco, transportation facility, energy stations etc., can also be used for comfortable air conditioning system in huge buildings, like hotel, restaurant, theatre, shopping mall, gymnasium. This series product can handle air flows from 3000 CMH to 200000 CMH, and several sections are available for selection.
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| DESIGN FEATURES |
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| CONSTRUCTIONAL FEATURES OF AHU BODY |
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Frame:
The unit adopts high strength composited aluminum alloy frame , the insulation materials are used between the frames to prevent cold bridge. These sections are known as Thermal Break Sections.
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Panel:
Double skin structure, inner and outer panel are all factory painted steel , with sandwiched insulation materials PU foam. This structure ensures the best performance on insulation, strength, rigidity, cleanness and sound isolation with no condensing water on the outer panel. Airtight materials are used at connections between frame and panel to prevent air leakage and efficiency lost. Panels can be galvanized steel, stainless steel or other materials according to different application.
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Insulation Plate :
All panels' insulation plate are PU foam. Its density is 40-48kg/m³, the thickness can be 25mm/ 50mm/ 65mm
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Access Door :
The access door is of specially made structure, can prevent dewing. The door knob can press the door tight . The positive pressure part of access door is inside opened, and the negative pressure part is outside opened, which ensures the low leakage of the unit.
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Fresh/return/exhaust air mixing section :
We use bisect damper (can be manual or automatic according to actual requirement), with little pressure drop and easy maintenance.
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| Ahu With Inbuil.T. Dehumidifier |
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Airtech’s AHU with inbuilt Dehumidifier comprises of desiccant rotor, process blower motor, reactivation blower motor, reactivation heaters, steam coil, gear reduction unit, filters, compact electrical panel with control circuit, etc.
These units are custom made as per the clients requirement.
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APPLICATIONS:
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- Pharmaceuticals
- Chemicals and Petrochemicals
- Electronics
- Food
- Supplements
- Photogenic Films
- Sand Blasting Operations
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| Single Skin Air Handling Units |
Airtech’s Single Skin Air Handling Units adopts quality fan and motor which have been statically and dynamically balanced, equipped with floating isolator for vibration. These enable this series AHU with low level noise, strong air flow, high efficiency, reliable performance and easy installation.
The casing adopts single skin structure of 1.2mm galvanized steel, can be other structure, material or with coated colour according to customer's requirement.
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| Large Volume Fan Coil Units |
Airtech’s Large volume fan coil unit can handle air flow from 2500 to 6000 CMH. Small cubage, light weight, easy installation, stable performance, large air flow and low noise are its main features. It is terminal device for central air conditioner, usually used in horizontal hidden space of hotel, shopping mall, office building, hospital and corridor. Its power, air flow, cooling capacity and functions is in intervenient range of standard fan coil unit and air handling unit. It is the good choice of some application which doesn’t require high external static pressure, with good cost performance and return air box for option.
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| Air Cooled Condensing Units |
Double Skin Air Handling Units are hooked up with outdoor DX condensing units by using interconnecting copper piping and various valves to control the flow of refrigerant gas.
DX units are available in various tonnage ranging from 1.5 TR to 34 TR in different combinations.
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| Water Cooled Chiller |
Description / Specification of Water Cooled Chiller
We are involved in offering a wide range of Water Cooled Chiller to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Water Cooled Chiller. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
Sturdy design
Highly durable
Application specific design
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| Screw Chillers |
Description / Specification of Screw Chillers
We are involved in offering a wide range of Screw Chillers to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Screw Chillers. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
Sturdy design
Highly durable
Application specific design
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| Air Cooled Chillers |
Description / Specification of Air Cooled Chillers
We are involved in offering a wide range of Air Cooled Chillers to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Air Cooled Chillers. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
Sturdy design
Highly durable
Application specific design
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| Pre Filters |
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Airtech's Pre Filters find application where high efficiency cleanable panel is required Viz. LAF benches/ Split Units/ Packaged Units / Fan Coil Units/ Air Handling Units and also as Pre filters to Fine filters.
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Features:
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| Media: 3 stage NWP HDPE Combo/ Plain HDPE Plies/ Needle Punched Media |
| Separators: M.S. / G.I./ Aluminium rods/ Spacers |
| Casing: M.S. Stove enameled/ GI/ Aluminium Anodised |
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Filters are available in any size and thickness from 12 mm to 75 mm and can be used from Fan Coil units to Air Handling Units.
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| Micro Vee Filters |
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Airtech's Micro-Vee filters are available in Box/ Flange type, construction are used as prefilter to Hepa and also in H.V.A.C. AND Industrial ventilation where High Efficiency is required.
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Features:
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Media: 3 stage NWP sandwiched between 2 layers of HDPE / Needle Punched Media- Pleated for extended Surface Area.
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| Separators: M.S. / G.I./ Aluminium rods/ Spacers |
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Casing: M.S. Stove enameled/ GI/ Aluminium Anodised
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| Gasket: Natural Rubber. |
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| Absolute Hepa Filter |
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Airtech's Absolute HEPA filters are available in different designs and construction depending on the application.
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Construction:
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Airtech's Hepa Filters are available in anodized aluminium frames.
The filter media is glass micro fiber filter paper folded around corrugated aluminium / PVC separators potted on the sides with the help of special self leveling epoxy compound, preventing by pass of air between filter pack and the sturdy frame. A closed cell sponge rubber on both the face provides a positive a positive ceiling on installation whether In-terminal or plenum frames.
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Features:
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Media: Glass Fibre Filter paper (Extended Filter Surface)
Separators: Aluminium/ Also P.V.C. for Special Applications
Casing: Anodised Aluminium / S.S. 304/M.S. powder coated
Gasket: Soft Sponge Rubber? Neoprene Double Faced.
Side Sealant: Epoxy.
Maximum Penetration 0.03%- at nominal air volume on Hot DOP (Factory Test)
Typical installations:
- Precision Assembly Areas
- Pharmaceutical Plants
- Food and Beverage Processing plants.
- Computer ventilation System.
- Research Laboratories
- Nuclear Operations
- Photographic Plants and lab
And many other applications where it is necessary to:
- Provide dust free air
- Remove radio active or toxic dusts.
- Remove pathogenic organism or mold spores.
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| Modular Clean Room Wall Partitions And Ceiling |
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Airtech's Modular Clean Room Systems interface with floors, ceilings, and mechanical components to provide an ultra-clean environment with effective control of airflow, pressure, temperature, humidity and filtration. They can be customized to match specific requirements and provide a cost-effective alternative to conventional construction without compromising quality, durability or efficiency. Modular clean rooms also utilize a flexible design that allows for fast, easy installation in a system that can be expanded or relocated as need be.
Advantages of Airtech Modular Clean Rooms
- CGMP certified clean room design
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- Full compatibility with chemicals used for cleaning and sanitizing
- Easy clean room installation
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- State-of-the-art clean room technology
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- Flush surfaces everywhere!
- Scratch-resistant materials
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- Easy to modify during wall installation
- Wall system suitable for ISO 5 (class 100) to ISO 8 (Class 100,000)
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| Modular Clean Room Walls, Panels & Flush Doors |
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Modular Wall Panels
Airtech's Modular Wall panels are made out of Double Skin Panels of PCGI (Pre-coated or Powder Coated Gl) with inner & outer skin of 0.6 to 0.8 mm as standard thickness. The wall panels are of 1200mm, 1000mm & 900mm as standard width. Panel Thickness varies from 50mm / 60mm / 80mm / 100mm with provision for PVC conduits for Electrical cables and panels of 80mm/100mm are specially designed to carry return Air Ducts / Built in Risers. Panel height can be adjusted to 4000mm with provision for stackable panels..
Modular Ceiling Panels
Airtech's Modular Ceiling panels are made up of 50mm / 60mm thickness depending upon the type of application. Ceiling panels are mounted with specially designed suspension members and linkages for every application. Walkable & Non Walkable ceiling panels are made as per client's requirement with specially designed stiffening systems for walkable load bearing ceilings.
Insulation Material
Polyurethane PUF Foam (CFC Free) with closed content of 90 to 95%.
This foam is injected under high Pressure with Precise Ratio & Proportion to maintain the PUF density between 38 to 42 Kg/m3. OR Bonded Mineral wool or Rockwool insulation of various thickness ranging from 50mm to 100mm is sandwiched between the outer & Inner skins and is properly sealed from the exterior by Aluminium or G.I. Profiles.
Covings
All the internal & external corners of Modular Wall panel systems are coved with Aluminium covings having special Male & Female profiles with locking system and are fixed from Wall Panel to Floor, Ceiling to Wall panel & Wall to Wall panel. Aluminum covings are powder coated in various colours as per client's requirement.
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| Modular Clean Room Flush Doors |
Modular Clean Room Flush Doors
Airtech's Double skin door are made in G.I. Powder Coated or G.I. Polyurethane coated. Flush Doors are of 50 mm thickness filled with PUF or Honey comb paper. The door frame is of Aluminium Powder coated construction with 1.2 mm thickness. Doors are available with standard accessories as under:
- D Type Stainless Handles for Push & Pull sides
- Stainless Steel Lock & Key
- Automatic Door Bottom Drop Seal
- Sandwiched View Panel of Various sizes with toughened glass, Adhesive tape and silicon sealant
- Door available in various colours to suit the client's requirement
Door Interlocking System
The access to the production area and ingredient store in pharmaceutical industry is through the airlock / change room. The airflow and pressurization is maintained in the airlock / change room to minimize microbiological and particulate contamination. In addition to maintenance of airflow and pressurization, the goods manufacturing practice guidelines of various agencies around the world suggests only one door be opened at one time , either by procedure or by providing a door inter locking system. . The procedure calls for dependence on manpower and it is difficult to ensure that the procedure is followed. An electronic door interlocking system can be considered to prevent simultaneous opening of doors of same room.
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| Laminar Air Flow Benches |
Airtech's Horizontal Laminar Air flow workstations are self-contained, multipurpose vibration free and they function effectively in an uncontrolled area. These units provide class 100 Horizontal laminar airflow in an operator workstation environment HEPA filters used are 99.97% efficient, down to a particle size of 0.3 microns.
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| Reverse Laminar Air Flow Units |
Reverse Flow Powder Containment Booth
Airtech's Reverse flow laminar units are recommended for mixing, weighing & dispensing of powder avoiding distribution of powder particles throughout the work area. The reverse flow-scavenging pre-filter at the bottom at the bottom level / table level ensures that aerosolysed particles are picked up at the source without being allowed to disperse into the area.
Available in complete SS -304 (GMP model) / CRCA powder coated constructions.
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| Dynamic Pass Box |
Door Interlocking System in Pass Boxes:
The Pass Box inter locking system controls the sequential locking and release of the doors and controls the Blower, U.V. Tube. The user has to pull / push the door to open and pass through the door. The closing of the door is manual or ideally through a closure mechanism. In normal condition, both the doors should be in locked state. any door can open by pressing switch of keypad shows the status of operation. Various audio / visual indications indicates status of operations or any problem occurs in the operations.
Available in complete SS -304 (GMP model) / CRCA powder coated constructions. Custom build requirements can be met.
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| Air Showers |
Airtech's Air Showers are self contained chambers installed at entrances to cleanrooms and other controlled environments. They minimize particulate matter entering or exiting the clean space. Personnel and materials entering or exiting the controlled environment are scrubbed by high velocity HEPA-filtered air jets with velocities of 20-22m/s (4000-4300fpm). Contaminated air is then drawn through the base within the unit, filtered and recirculated.
Cleanroom Applications:
The greatest source of particulate contamination in a cleanroom is the operator . Air showers are installed between change areas and the cleanroom. The air shower enhances cleanroom operating protocol by serving as a reminder to all operators that they are entering a controlled environment. Personnel therefore develop the habit of gowning up properly before entering the air shower .
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Product Highlights:
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- High velocity shower jets in excess of 20 m/s ensure efficient scrubbing action to remove particulate matter.
- Operating modes can be programmed in the field.
- The air shower is constructed of electro-galvanised steel sheets with an abrasion resistant oven-baked powder coated finish.
- Microprocessor controller supervises all functions.
- Mini-pleated HEPA filtration achieves > 99.99% typical efficiency at 0.3 micron particles.
- A disposable pre-filter with 85% arrestance extends the life of the main filter .
- An emergency stop button is mounted on both sides of the shower .
- Indicator lights mounted on both sides of the air shower exterior regulate traffic flow in and out of the cleanroom.
- Permanently lubricated direct drive centrifugal blowers are used in conjunction with stainless steel air nozzles.
- All electrical components are UL listed / recognised.
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| Terminal Hepa Mounting Boxes And Risers |
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Airtech's Terminal Hepa Boxes are designed to provide minimum leak rates and give top performance in quality and durability.
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