Single point "bruted diamond" dressers are made with selected "Congo Rounds" mounted in a matrix. A Single cutting edge is presented to the grinding wheel.

Diamonds for single point dressers are selected in accordance with quality and size. The question of using a superior, average or commercial quality, depends on the grinding finish required and the machines and working parameters. 

We offer three grades namely A, B & C for all the diamond size, Availability: 0.25 Ct to 5.00 Ct

Natural Point Diamonds : The Diamond points are naturally formed. (Not man made like grades A, B, & C) This is a gift of nature. Natural Point Diamond Dressers have high form retention properties. Availability: 0.10 Ct to 2.50 Ct 

Guideline for Single - Point Diamond Dressers : 

Considerable care should be taken in mounting the diamond dresser in position. Diamonds are sensitive to shock and impact. 

The dresser must be clamped rigidly in place to avoid vibration once dressing begins.

An ample supply of coolant should be directed at the diamond point before dressing begins, as the sudden application of coolant to the diamond once it has heated up can cause it to shatter.

The diamond holder should not be set directly on the center of the grinding wheel, but at an angle of 5-15 to the direction of rotation of the wheel so that it appears to be "trailing" 

At normal wheel peripheral speeds, dressing rates of approximately 20-25 m/sec can be achieved.

The maximum depth of cut achieved per dressing pass is 0.03 mm or on fine grit wheels, approximately 0.005-0.01 mm. ( Single Point Diamond Dressers )

The cross feed rate is dependent upon grit size and can have a marked influence on the quality of the finish imparted to the grinding wheel surface. The lower the feed rate, the finer the surface finish. We would recommend the following feed rates per revolution of the grinding wheel.

The new HELIDO square S845 SXMU 1606 ADTR-MM insert has 8 helical right-hand cutting edges, providing a very economical solution. It is very thick and strong and has a wiper which leaves an excellent surface finish. The insert is clamped by a strong M5 screw into an inclined dovetail pocket which provides a very rigid clamping. Due to the most advanced production technology, excellent grade combinations, unique chip deflector and positive cutting angles, the new face milling tools family features high durability, low cutting forces and excellent tool life.

The new insert can be used for machining steel, stainless steel and cast iron at very high machining parameters. The tools are available in a diameter range of 40-315 mm. They can machine 45° slanted shoulders up to 7 mm depth. Users of tools carrying SEKT or SEKN single-ended, positive inserts will find the new S845 F45SX..-R16 tools more attractive, regarding price per corner and performance.

The HELIDO family from Iscar cutting tools combines the most advantageous features of both the HELIMILL (helical cutting edge and positive rake angle) and the MILL2000 (strong construction), which are the most suitable for heavy milling applications

ISO standard tools perform most of the industry's chip removal. The applications range from finishing to roughing. As a full-line supplier of metalworking tools, ISCAR naturally provides the full ISO range of quality tools. All standard geometries are supplied, including the most popular trigon shape. These semi-triangular turning inserts used for axial and face turning, feature three 80° corner cutting edges. They replace the rhombic inserts that had only two cutting edges, thus saving production time and cost while maximizing insert life. ISCAR offers a variety of unique chipformer and grade combinations that provide solutions to most of modern industry's machining needs. 

ISCAR is launching a completely new line of external and internal tools as well as large size inserts for the heavy duty applications, called SUMOTURN. Heavy duty turning applications feature relatively large depths of cut, high feed rates and rough, non-uniform surfaces to be machined. These applications require both tough carbide grades and specifically designed chipformers. The recently introduced SUMO TEC carbide grades enable ISCAR to cope better with heavy duty turning. The new tools expand the range of ISCAR tools for rough turning applications. Lever Lock tools are recommended for large depth of cut and interrupted cut applications

ISCAR's SUMOCHAM drill family is the next evolution of the very successful CHAMDRILL and CHAMDRILLJET families. The new family has similar features, with improved head and pocket design, no setup time, Fast Metal Removal and economical indexing.

The SUMOCHAM comprises a revolutionary clamping system that enables improved productivity output rates, while enabling more insert indexes. The shank itself is designed with twisted nozzles and exhibits a durable and stably constructed body.

The indexable heads are available in four different standard geometries, designed for drilling steel, exotic materials, cast iron or aluminum. The unique pocket design of the SUMOCHAM takes good advantage of the cutting forces, which are mechanically exerted upon the tool. These forces are then converted into gripping forces that are used for tightening the insert towards the back of the pocket. In that sense, the more cutting forces applied, the better gripping forces obtained. 

In addition, the clamping forces around the connection area generate little strain, preventing any potential plastic deformation and by that providing at least triple the amount of head indexes. The most important attribute of the new clamping design is therefore a very substantial increase in productivity. All of these features provide the most productive and most profitable solution for the hole making industry.

Power Chuck - Heavy Duty Clamping Power for Fast Metal Removal With the MAXIN tool, only a small tightening torque compresses the frontal nose, providing an extremely high gripping force. It is designed for roughing and finishing applications in milling where high torque transmission, maximum accuracy, compactness and easy operation are required. 

Features:

• The clamping nut is not threaded (as in ER collet chucks)
• Designed for direct chucking of the tool shank (no need for intermediate collet) for maximum gripping force
• Sealed nut construction
• No axial drawback of the tool shank as chuck is tightened
• Thick wall construction to withstand greater side loading forces

The high gripping force achieved by the MAXIN Power Chuck results from the shallow nose tapered cone (1) with helical slot (3) inside the internal chuck bore. It exerts a very high clamping force when the clamping nut (2) is rotated in the axial direction. The shallow taper of the tool nose (1) and the angled position of the needle bearing (4) that sit in the cage create the axial movement of the clamping nut (2). This unique clamping mechanism eliminates axial movement of the shank while clamping, simplifying the preset process. Runout Accuracy: Maximum runout at 100 mm Overhang is less than 0.01 mm