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  AAKASH POWERTECH P. LTD
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Extra High Voltage Cables

INTRODUCTION

Extra High Voltage (EHV) power cable is a major back bone of the electric system. The reliability and safety of the electric power transmission system essentially depend upon the quality of the cable.

Traditionally Paper/ Oil Insulation systems have been used in High voltage transmission cables. However, since the advent of synthetic polymer, polyethylene (PE) and cross-linked polyethylene (XLPE) have been used as an insulation material. In most countries the use of polyethylene have been limited to the cross-linked version (XLPE) due to major advantage XLPE has over PE in that it enables the cables to be operated at a higher temperature and results in higher current carrying capacity.

Cross-linked polyethylene is also considered to be the material of choice due to its ease of processing and handling as compared to paper/oil. In addition, the low dielectric losses of cross-linked polyethylene which become increasingly important with increase in voltage as well as high intrinsic electrical strength makes it the favored material for the range of extra-high-voltage applications.

These cables can be designed to meet requirements of international standards such as IEC, ICEA, UL, DIN, VDE, AS/NZS, TIS, IS as well as other standards specified by customers.

 
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High Tension Cables

INTRODUCTION

HT Cables or High Tension Cables are cable defined as per IS 7098 Part II having voltage grade from 3.3kv to 33kv. Cables of similar voltage range are also defined as MV Cables or Meduim Voltage Cables as per IEC-60502 part 2, BS-6622 & BS-7835

Traditionally Paper/Oil Insulation systems have been used in HT Cables/MV Cables. However, since the advent cross-linked polyethylene (XLPE) have been used as an insulation material. In most countries, the use of polyethylene have been limited to the cross-linked version (XLPE) due to major advantage XLPE

Cross-linked polyethylene is also considered to be the material of choice due to its ease of processing and handling as compared to paper/oil. In addition, the low dielectric losses of cross-linked polyethylene which become increasingly important with increase in voltage as well as high intrinsic electrical strength makes it the favored material for the range of medium & high-voltage applications.

 
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Low Tension Cables

INTRODUCTION

Low voltage cables are most widely used among all cables. Low voltage power cables are used in electric power distribution and control cables carry signals from electrical devices, switchgears, etc to control room. LT Cables or Low Tension XLPE Cables are defined as per IS 7098 Part I having voltage grade up to 1.1kv. Cables of similar voltage range are also defined as LV Cables or Low Voltage PVC Cables as per IEC-60502 part 1 and BS-5467

XLPE insulated cables are generally manufactured up to 1000 sqmm(Single Core) and 630sqmm(Multi Core) conforming to IS, IEC & BS standards.

The XLPE insulated cables were introduced worldwide in mid sixties. These cables have overcome the limitations of PVC Insulated Cables such as thermal degradation, poor moisture resistant and thermoplastic in nature.

The advantages of XLPE Insulated cables in comparison to PVC insulated cables are as under:

Technical Advantage

  • Higher current rating, higher Short Circuit Rating Approx 1.2 times that of PVC.
  • Thermosetting in nature.
  • Higher insulation resistance-1000 times more than PVC cables.
  • Higher resistance to moisture.
  • Better Resistance to surge currents.
  • Low Dielectric Losses.
  • Better resistance to chemicals.
  • Longer service life.
  • Comparatively higher cable operation temperature 90°C and short circuit temperature 250°C.
 
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Low Tension P.V.C. Cables

INTRODUCTION

Low voltage cables are most widely used among all cables. Low voltage power cables are used in electric power distribution and control cables carry signals from electrical devices, switchgears, etc to control room. LT Cables or Low Tension PVC Cables are defined as per IS 1554 Part I having voltage grade up to 3.3kv. Cables of similar voltage range are also defined as LV Cables or Low Voltage Cables as per IEC-60502 part 1 and BS-6004

PVC insulated cables are generally manufactured up to 1000 sqmm(Single Core) and 630sqmm(Multi Core) conforming to IS, IEC & BS standards.

PVC insulated cables are suitable for use on AC single phase or three phase (earthed or unearthed ) systems for rated voltage upto and including 1100 volts. These cables can be used on DC systems for rated voltage up to and including 1500 volts to earth.

Advantages of PVC Cables

  • A non-hygroscopic insulation almost unaffected by moisture.
  • Non-migration of compound permitting vertical installation.
  • Complete protection against most forms of electrolytic and chemical corrosion.
  • A tough and resilient sheath with excellent fire resisting qualities.
  • Good ageing characteristics.
  • Not affected by vibration.
 
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Instrumentation Cables

INTRODUCTION

The steady growth in automation of production processes in industry, especially distributed process control across large user sites like oil refining and petrochemical plants, the steel industry, power stations etc. necessitates the reliable transmission of electrical signals, process data and control information.

Today, in a continuous process plants like refinery, fertilizer, cement, steel etc. various parameters like temperature, pressure flow, level etc. are converted  into electrical signals which are fed to control room. In control room these signals are analyzed, compared and suitable commands are sent to the field to take corrective action.  The control room has become the brain of the instrumentation cables are the arteries.

Instrumentation cable are mainly defined in Indian Standard IS 1554/7098 Part 1, British Standard BS5308 Part 1 & Part 2 and European standard BS EN 50288-7, amongst others. We can also work with customers to develop cables designed and manufactured to meet their applications' specific requirements for industries including oil, gas & petrochemical, automation and process control, and marine & offshore.

Instrumentation cables have very diverse applications and are designed for use in communication and instrumentation applications. Cables made to specific rigid requirements and standards are used in process controls, transmission of critical signals, control and automation systems, and monitor networks as well as in intrinsically safe systems in hazardous areas like oil, gas and petrochemical plant, power plants, etc.

Some of the major national standards according to which we manufacture our instrumentation cables include:

  • Indian IS 1554 / 7098 part 1
  • British BS5308 Part 1 and Part 2 Cables
  • British / European BS EN 50288-7 Cables
 
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Light Duty Cables

INTRODUCTION

PVC insulated single core and multi core flexible wires and cables have a wide range of application in machine tools, plant & machinery, control panels, industries of every nature and residential buildings commercial complexes.

These wires are manufactured using superior quality Copper metal and are generally made as per IS 694 standards and other international standards. The sheathing is provided with PVC compound.

PVC compounds used for insulation and sheathing have a high oxygen and temperature index & these properties help in restricting the spread of fire. These cables can also be supplied with FRLS (Flame Retardant Low Smoke) and ZHFR (Zero Halogen Fire Retardant) PVC Compounds.

 
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Solar Cables

INTRODUCTION

Solar Cables are designed and per TUV standard 2PfG 1169/08.2007. These cables are designed for connecting photovoltaic Power Supply Systems. This cable can be used indoor & outdoor for flexible and fixed installations with high mechanical requirements and extreme weather conditions.

Fire Performance

  • Flame retardant according to IEC 60332-1-2.
  • Low smoke emission < 20% as per ASTM D-2843
  • Halogen free according to EN 50267-2-1/-2, IEC 60754-2
  • Acid gas emission not more than 0.5% as per IEC 60754-1 pH minimum 4.3 as per IEC 60754-2 conductivity
  • Maximum 10 as per IEC 60754-2
  • Toxicity according to EN 50305, ITC- index < 3

Description / Specification of Solar Cables

We are involved in offering a wide range of Solar Cables to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Solar Cables. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

  • Sturdy design
  • Highly durable
  • Application specific design 

 

 
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Special Cables

INTRODUCTION

A multi-faceted product range and our capability to give application based cable solutions makes us exceptionally different than other providers of cables in India:

  • Fire Resistant Cables
  • Shipboard Cables
  • Variable Speed Drive Cables
  • Railway Signalling Cables
  • Railway Power & Control Cables
  • Elastomeric Cables
  • Motor lead wires
  • Wind Mill Cable
  • Welding Cables
  • Electron Beam Irradiated Cables
  • Cables for Nuclear Plants
  • Metro Railway Cables
  • EEMUA133 Cables with lead
  • Polymide Sheathed Cables
 
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Premium Efficiency Motor

INTRODUCTION

Efficiency of an electric motor is defined as the efficiency with which it converts electrical energy to mechanical energy.

It is a fact that motors consume 70% of energy in industry, therefore using high efficiency motors will result in huge savings & reduction in environmental impact.

The demand for standardised efficiency led manufacturers to develop harmonised international standard and push the issue of IEC (International Electrotechnical Commision) Standard IEC 60034-30-1 & adopted in India as IS: 12615: 2011 efficiency classes for Single speed, three phase, cage induction motors.

This new standard defines new classes of efficiency

  • IE1 Standard Efficiency
  • IE2 High Efficiency
  • IE3 Premium Efficiency
  • IE4 Super Efficiency
  • Provides common international reference system for classification of motors
  • Introduces new efficiency measurement method in conformity with standard IEC 60034-1-2: 2007 & IS: 12615 : 2011
 
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Cooling Tower Motors

INTRODUCTION

Cooling tower applications present an extremely harsh environments the fan motors are often installed in 100% humid environments. They are available in Totally Enclosed Air Over enclosures for mounting in the air stream and Totally Enclosed Fan Cooled enclosures for mounting outside the air stream.

Motor Type I

Motors installed in the top of the cooling tower or directly subjected to the cooling tower air flow.

  • Efficiency levels: Standard Efficiency - IE1 High Efficiency - IE2 Premium Efficiency – IE3
  • Cooling Method: TEFC (TEAO upon request)
  • Degree of protection: IP55
  • Rated output: 1.1 to 90kW
  • Number of poles: 2, 4, 6, 8
  • Frame sizes: 90 to 280S/M
  • Insulation class: F
  • Squirrel cage rotor in aluminum die cast
  • Space heaters (Optional)
 
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Flame Proof Motors

INTRODUCTION

Flame proof motors are equipment which can perform safely in the following conditions:

Hazardous Area

An installation where inflammable products are continually handled, processed or stored requires special care to ensure the maintenance of property and the personnel safety.

Based on their characteristics, electric equipment can become ignition sources causing sparks, when opening or closing contacts or due to overheating of any component, caused intentionally or originated by fault currents.

Explosive Atmosphere

An atmosphere is considered explosive when the proportion of gas, vapour, dust, fibres, or flyings is such that after sparking caused by short-circuit or overheating of one component causes an ignition and explosion. Three elements are required for an explosion to occur:

Fuel + oxygen + ignition = explosion

 
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Crane Duty Motors

INTRODUCTION

TEFC squirrel cage induction motors specifically designed for DOL operated Crane duty / intermittent duty application. The motors are designed to take care of the high electrical and mechanical stresses arising due to frequent starts - stops associated with intermittent duty application. The motors are compact providing high output for a given frame size and have low inertia. These salient features make them most suitable for EOT Cranes.

 
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Brake Motors

FEATURES

Brake motors are ideal for applications that require immediate, accurate and safe stops, position control and energy saving. The brake motor is suitable for many different applications, such as load elevators, hoists, shears, machining equipment, looms, packaging machines, conveyors, washing and bottling machines, bending machines, among others.

The brake motors are simple & rugged & so easy for maintenance. No separate DC supply is required as the rectifier is provided which gives the required DC voltage for energisation of the brake. The rectifier is mounted inside the main terminal box so no separate terminal box required.

 
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Slip Ring Motor

INTRODUCTION

Designed basically for heavy duty use with driven machine imposing overloads and severe mechanical shocks and vibrations. These motors are equally suitable for smooth constant loads since the motors are also designed with high efficiency and power factor. Because of optimum utilisation of materials, with improved ventilation techniques the motors are 10 – 15% lighter in weight and yet more rugged because of their inherent special construction.

Because of high Pull Out Torque and inherent thermal margin kept for high slip operation (with suitable external resistance) these motors are ideally suited for rerolling mills and cane cutter/cane crusher/cane leveller/cane fiborizer applications pertaining to sugar industries. Because of high efficiency and power factor these motors are also suitable for pump/fan compressor applications.

 
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Torque Motors

INTRODUCTION

Torque Electric motors are induction motors designed for applications which require occasional or prolonged stall, or controlled applications nearly stalled. The basic difference between a torque motor & a standard induction motor is in the shape of the speed torque curve and thermal capacity to withstand locked rotor currents. Torque motors are rated at locked rotor torque where standard motors are rated in horsepower.

A standard squirrel cage motor tries to maintain the speed as it is loaded while a Torque motor will drop in speed as it is loaded. The desired speed can also be achieved by varying supply voltage.

CONSTRUCTION

Torque motors are normally induction motors of toroidal construction. Their main differences from other similar motors are their wide diameters, to allow for high levels of torque, and their thermal performance, to allow their continuous operation while drawing high current in a stalled state.

Torque motors suitable for 415V±10%, 50Hz±5%, combined ±10%, 3 phase supply, foot mounted (B3 construction), ambient temperature 50°C, Class 'F' insulation, IP55 protection, continuous rated (S1 duty) with bare shaft & key as per IS: 325 / IEC: 60034-1.

 
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T.E.F.C. Squirrel Cage Induction H.V. Motors

INTRODUCTION

TEFC Squirrel cage induction HV Motors comply with the requirements of IEC 34-1, the relevant parts of BS4999 and BS5000, IS:325 & other relevant Indian standards. They are designed for continuous duty corresponding to Duty Type S1 of IEC 34-1 and BS4999, part 101 section 3, with a temperature rise by resistance not exceeding 80K in a maximum ambient temperature of 40°C.

 
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C.A.C.A. C.A.C.W. H.V. Motors

These motors are rugged motors can be custom designed to each customer’s specific application. Because of their design versatility and high operating efficiencies, our motors are the logical choice for a multitude of industries including oil and gas, petro-chemical, pulp and paper, electric utility, water and waste water, marine, steel, mining and air separation. Typical applications include agitators, blowers, boring mills, pumps, conveyors, crushers, fans, and many more.
 

 
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Smoke Spill Motor

INTRODUCTION

Smoke spill motors are designed to withstand required operation at elevated temperature. Smoke Extraction Motors comply mechanically and electrically with the requirements laid down European Standard – EN12101-3 (Specification for powered smoke and heat exhaust ventilators).

Motors in conformity with this standard are able to provide daily ventilation, as well as for driving smoke extraction fans in a fire/emergency condition. In fire emergency condition, they must be effective in creating a smoke-free area near the floor allowing possible evacuation and rescue of people and animals, as well as ensuring property protection and allowing that fires could be fought in their initial stages. These systems also help eliminating hot gases produced by combustion in the first stages of the fire.

 
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Cast Resin Transformers

INTRODUCTION

These transformers can be installed wherever oil filled units cannot be used such as inside buildings, in tunnels, cranes, off shore platforms, ground catchment areas, public places etc.

CONSTRUCTION

  • Range up to 33KV and up to 3000KVA
  • Cast resin dry type transformer
  • Off-circuit tap changer or On-load tap changer
  • Class F and H insulation
  • HV Delta connected, LV Star connected with Dyn 11 vector group
  • Natural air cooling and forced air cooling
  • Duty cycle – continuous
  • Winding- copper duly resin casted
  • Enclosure - IP 23 to IP 33 and as per customer specifications
  • Cable boxes on HV and LV
  • Painting shades as per IS and IEC standards or as per customer requirements
 
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Compact Substation

INTRODUCTION

Compact Sub-Station (CSS/PSS) comprises of factory built sheet metal enclosure housing MV Switchgear, Transformer, LT Switchgear, Power Factor Correction System, and other site specific requirement.

Space occupied by CSS will be only approx. 1/4 th of the space required for an open installation. It can be installed in the basement, yard or on the roof top.

Compact Sub- Station answers many important considerations of Architects-Aesthetics (no hanging and sagging wires, otherwise, give a clumsy look), Low Space requirement, safety, Easy and quick installation.

 
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Furnace Duty Transformers

INTRODUCTION

Furnace transformers supply power to electric furnaces of various types like Arc furnace, Induction arc, Submerged arc, Rectifier duty & Ladle furnace transformers.

In order withstand repeated short – circuit conditions and high thermal stress and to be protected from operational voltages resulting from the arc process, these transformers are designed after considering demanding conditions. The furnace transformer supplying power to furnace has to handle extremely high value currents in the order of kAmps depending upon furnace ratings.

 
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Oil Filled Distribution Transformers

INTRODUCTION

Oil filled Distribution Transformers are generally manufactured as per standards confirming to IS2026, IS 1180, BS 171, IEC 76 and other relevant standards. The general range is up to 33KV from 630KVA up to 5MVA.

CONSTRUCTION

  • 3 phase, 50 Hz in voltages of 11kV, 22kV and 33kV
  • Off-circuit tap changer or On-load tap changer
  • Class A insulated
  • Vector group Dyn 11 , Dyn 1
  • Continuous duty
  • Copper wound
  • Painting as per IS/IEC standards or customer requirement
  • HV side cable box
  • LV side cable box/bus duct
  • Standard fittings as per IS 2026/IEC 76
 
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Power Transformers

INTRODUCTION

Generation of electrical power in low voltage level is very much cost effective. Theoretically, this low voltage level power can be transmitted to the receiving end. This low voltage power if transmitted results in greater line current which indeed cause more line losses. But if the voltage level of a power is increased, the current of the power is reduced which causes reduction in ohmic or I2R losses in the system, reduction in cross sectional area of the conductor i.e. reduction in capital cost of the system and it also improves the voltage regulation of the system.

Because of these, low level power must be stepped up for efficient electrical power transmission. This is done by step up transformer at the sending side of the power system network. As this high voltage power may not be distributed to the customers directly, this must be stepped down to the desired level at the receiving end with the help of step down transformer. Thus electrical power transformer thus plays a vital role in power transmission.

Description / Specification of Power Transformers

We are involved in offering a wide range of Power Transformers to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Power Transformers. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design 

 

 
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Aluminium In Line Connectors

INTRODUCTION

Aluminium in-line connectors made of EC Grade Aluminium are designed for jointing low voltage conductors.

CONSTRUCTION

  • Material : Electrolytic Grade Aluminium
  • Sizes from 2.5 Sqmm to 1000 Sqmm

APPLICATIONS

  • Electricity Boards: Generation, Distribution etc.
  • Electrical Industries: Control panels, Switch gears, Transformers, Circuit breakers
  • Projects & Industrial for Electrical applications: Shipping, Automobile, Steel & Fertilizers, Chemical, Cement and Textile, Chemical Electronics, Mining Aeronautics, Satellite and Communications, etc.
 
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Aluminium Long Barrel Lugs

INTRODUCTION

Aluminium Crimping Terminals / Lugs are manufactured out EC grade extrusion tubes drawn to the required sizes having minimum conductivity not less than 60% IACS and as per IS 5082. The Long barrel length ensures better electrical and mechanical performance due to more number of crimps.

CONSTRUCTION

  • Material : Electrolytic Aluminum as per IS5082
  • Finish : Polished Aluminum
  • Sizes from 1.5 Sqmm to 1000 Sqmm, with varying bolt sizes.
 
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Aluminium Reducer Terminals

INTRODUCTION

Aluminum Reducer Terminals are available from 2.5 mm2 to 300 mm2 range. These terminals are manufactured using supreme quality aluminum and are absolutely corrosion resistant

CONSTRUCTION

  • Material : Electrolytic Aluminum as per IS5082
  • Finish : Polished Aluminum
  • Sizes from 2.5 Sqmm to 300 Sqmm
 
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Bimetalic Lugs

INTRODUCTION

Whenever aluminium cable is terminated on copper bus bar or copper contact and aluminium lugs are used then contact between terminal lug and copper bus bar being of dissimilar metals leads to galvanic action. Also if copper lug is used then contact between aluminium cable and barrel of copper terminal lug the galvanic action takes place. Thus in order to prevent and avoid galvanic action it is always advisable to use copper-aluminium Bi-Metal lugs.

CONSTRUCTION

In Bi-Metal lugs barrel of the lug is of aluminium and the head or palm of the lug is of copper.
This ensures contact between aluminium cable to terminal lug is of aluminium and contact between terminal lug to copper contact is of copper.
Thus contact between dissimilar metal is avoided and contact between similar metal is established.
Thus Bi-Metallic or galvanic action is completely eliminated and hence technically sound and durable joint is achieved.
Electrolytic copper head / palm is friction welded to electrolytic aluminium barrel.
If aluminium cable is to be joined with copper cable then Bi-Metal in line connectors are to be used.

 
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Copper Terminals Heavy Duty With Inspection Hole

INTRODUCTION

Copper crimping Terminals / lugs are manufactured out EC grade extrusion tubes drawn to the required sizes. The Long barrel length ensures better electrical and mechanical performance due to more number of crimps. The lugs are provided with inspection hole to ensure the conductor has been fully inserted before crimping is done.

CONSTRUCTION

  • Material : Electrolytic Grade Copper
  • Tin plating to avoid oxidation & for protection from corrosion.
  • Sizes from 2.5 Sqmm to 630 Sqmm
 
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Ring Type Fork Type Pin Type Terminals

INTRODUCTION

These Copper Terminals are available up to 150sq.mm. in various stud hole sizes are available upto 150 Sqmm Size in various Stud hole Sizes.

CONSTRUCTION

  • Material : ETP Grade Copper IS 1857
  • Finish : ElectroTinned to avoid oxidation and to achieve maximum corrosion Protection Properly Brazed Terminals
  • Annealed to give crack free crimping
  • Terminal Lugs can be provided with PVC sleeves to avoid electrical shocks.
  • Metal Reinforced Sleeve lugs are also available to give a proper Grip on Conductor
 
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Sector Lugs

INTRODUCTION

Latest Compacted sector shaped multi-stranded conductors/cables are thinner than comparable lineages. Hence conventional tubular cable lugs and connectors usually have too much play- a considerable safety risk. This has led to design of sector shaped lugs due to huge demand globally of sector shaped cables. The following difficulties occur with sector shaped conductors when round connecting material is applied to sector shaped conductors/cables.

Often both cables lugs and conductors, are deformed or the conductors break
Increase In Heating And Contact Resistance.
Reduction In Conductivity.
Pin holes in the crimped cross-sectional area

 
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Single Compression Heavy Duty Cable Glands

INTRODUCTION

Single Compression Gland as per IS13942 or as per IS-1394 the compression is effected only at one place (i.e.) at the cable armour only. There is scope for moisture and corrosive vapour to enter the gland and thus into the cable. Generally single compression glands are used for light armored cables

 
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Double Compression Weather Proof And Flame Proof Cable Glands

INTRODUCTION

Double-Compression Gland as per IS13947 or as per BS-6121 the compression happens both at the cable armour as well as at the inner sheath. This is sort of two sealing. Hence, chances of moisture or vapour entry are minimised. Thus these glands are also known as Weather-proof cable glands or Flame-proof cable glands. Double compression glands provide extra support to the heavy armored cables entering or exiting the panel

 
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L.E.D. Lighting For Homes And Offices

Our offered LED lighting is broadly recognized due to its excellent radiance and energy efficiency. We Supply, Distribute and Export energy saving, durable and elegantly designed LED lighting solutions for your modern homes, offices, and many other places.

 
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L.E.D. Lighting For Industrial Areas

Our offered LED lighting is broadly recognized due to its excellent radiance and energy efficiency. We are recognized as the leading Suppliers, Distributers and Exporters of energy saving, durable & elegantly designed LED lighting solutions for Industrial Areas and many other places.

 
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L.E.D. Lighting For Outdoor Areas

Our offered LED lighting is broadly recognized due to its excellent radiance and energy efficiency. We are a leading Supplier, Distributer and Exporter of energy saving, durable & elegantly designed LED lighting solutions for Outdoor Areas and many other places.

 
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  CONTACT US AT
AAKASH POWERTECH P. LTD
ADDRESS : 501-505 A Wing, Express Zone, Western Express Highway
Malad (E), Mumbai-400097 (Maharashtra)


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